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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Printed Electronics and Additive Manufacturing: Advanced Functional Materials, Processing Concepts, and Emerging Applications
Presentation Title Dry Printing Pure Copper for Flexile Electronics with High Electrical and Mechanical Performance
Author(s) Zabihollah Ahmadi, Aarsh Patel, Curtis Hill, Jennifer M. Jones, Steven R. Peeples, Matthew G. Boebinger, Masoud Mahjouri-Samani
On-Site Speaker (Planned) Masoud Mahjouri-Samani
Abstract Scope Printed electronics are becoming increasingly attractive due to their design flexibility, rapid manufacturing, and lower cost. The current ink-based printing ecosystem mainly focuses on printing silver as conductive lines due to its matured ink manufacturing process, relatively low sintering temperature, and low oxidation rate. However, due to its high cost and scarcity, copper has become technologically and economically more attractive than silver. Yet, printing copper with ink-based technologies is still a significant challenge due to the higher sintering temperature, higher oxidation rate, and challenging ink formulation processes. Here, I will present the new inkless method for dry printing highly conductive Cu on different substrates. Pure copper nanoparticles (~3-30nm) are generated in situ and laser sintered/printed onto the substrates in real-time. The printed copper lines show high electrical conductivity and mechanical stability under static and cyclic tests. They also demonstrate excellent adhesion to the substrate with great stability over many months.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Electronic Materials, Copper / Nickel / Cobalt

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

3D Printed Holographic Fresnel Lenses for Sensing Applications
A-34: 3D-printed PEDOT:PSS Composites for Multifunctional Flexible Sensor
A Meshfree Phase-field Model for Simulating the Sintering Process of Metallic Particles for Printed Electronics
Additive Electronic Manufacturing of Ti3C2T¬x Nanomaterial Ink for Energy Harvesting and Storage
Additive Electronics Manufacturing of Instrumentation and Sensors for Extreme Environments
Additive Manufacturing of Soft and Permanent Magnets for Electrical Machines
Additive Manufacturing of Two-dimensional Nanomaterial Inks for Energy Harvesting, Storage and Sensing
Additive Nanomanufacturing of 2D Materials on Rigid and Flexible Substrate
Additively Manufactured Multifunctional Zed Fresnel Lenses for Sensing Applications
Advanced Materials and Manufacturing Processes for Transient Papertronics
Aerosol Jet Printing for Three Dimensional Interconnects
Ag-BST Convertible Ink for Printed Electronics and Additive Manufacturing
An Alternative Processing Concept for Printed Strain Sensor with Enhanced Sensitivity
Binder-based 3d Printing of High-surface Area Copper Electrodes
Can Conductive, Additive-free MXene Inks Replace Metals and Carbon in Printed Electronics?
Design and Fabrication of Nacre-inspired, Polymer-based Composites with Enhanced Tear Resistance and Toughness by a Multi-material 3D Printer
Dry Printing Pure Copper for Flexile Electronics with High Electrical and Mechanical Performance
Dynamic 3D Printing of Structure Color
Electrical Conductivity-morphology Relationships of Liquid-exfoliated Graphite
Enabling Eco-friendly and Sustainable Electronics by Dry Printing Technique
Fabrication and Characterization of β-Ga2O3 Diodes for Radiation Detection
Functional Material Enabled Fiber Optic Sensors in Electrical System Monitoring Applications
High-throughput Printing of Combinatorial Materials from Aerosols
In-line Improved Adhesion and Conductivity Characteristics in Plasma-jet Printed Metallic Inks
Ink Formulation for Aerosol Jet Printing: Leveraging Process Fundamentals and Experimental Tools to Accelerate Development
Large-area Physical and Chemical Sensing Enabled by Printed Thin-film Electronics
Laser-induced Graphene Microelectrodes: Toward One-step Fabrication of Implantable Flexible Devices
Laser Processing and 3D Printing of Solid State Al-air Flexible Batteries
Machine Learning-enabled Feature Classification of Evaporation-driven Multi-scale 3D Printing
Measurement of Thermal Properties of Multilayer Porous Printed Films Using Modulated Photothermal Radiometry
Microstructural and Mechanical Analysis of Aerosol Jet 3D Printed Gold Micropillars and Their Biocompatibility in Mouse Brain
Multi-functional Energy Storage Structures Based on Redox Polymers
Nanoscale Printing of Metals via Localized Photoreduction
On the Magnetic Behaviours of Laser Powder Bed Fabricated Ni-Mn-Ga Magnetic Shape Memory Alloys
Printed Electrochemical Devices for Biochemical Sensing and Studying Biological Cells
Printed Multifunctional Wearable E-Textiles from Water-based Silver Conductive Inks
Reliability and Functionality of Dry Multimaterial Printed Electronics
Rubbery Electronics: Electronic Devices and Circuits Entirely Based on Rubbers
Scalable and Sustainable Production of Printable Nanoelectronic Inks
Scalable Nanomanufacturing of 3D Lattice Electrodes for Electrocatalysis and Energy Storage
Synthesis and Formulation of Multilayered Graphene Electrode for Water Sensing Applications
Ultraconductive Copper-carbon Nanotube Composite for Advanced Conductors
Vapoer-phase Microreactor-assisted Nanomaterial Deposition for Additive Manufacturing

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