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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Advances in Materials Deposition by Cold Spray and Related Technologies
Presentation Title Powder Surface Conditions in Cold Spray: What Single Particle Impact Studies Teach Us
Author(s) Christopher A. Schuh
On-Site Speaker (Planned) Christopher A. Schuh
Abstract Scope The surface conditions of cold-spray powders are pivotal to successful processing, because this is where bonding must occur and where flaws are born. Our group has explored the role of surface condition on impact bonding using laser-induced single-particle impact experiments. Our experiments to date span materials that range from highly reactive with tenacious native oxides (aluminum and its alloys), to noble metals effectively without native oxides (gold and silver), and conditions in-between (copper) where both oxides and other impurities are relevant to bonding. These explorations provide direct observations about how such layers hinder metallurgical bonding during impact events. By exploring the role of impact velocity on oxide rupture, delamination, an rarefication, we are able to develop a mechanistic understanding of the way in which strong bonds are formed, and to point to preferred conditions for processing. Practical implications for powder storage and heat treatment are also suggested.
Proceedings Inclusion? Planned:
Keywords Surface Modification and Coatings, Powder Materials, Magnetic Materials

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advances in Toolpath Planning for Cold Spray Additive
Bonding and Microstructure of Single Particle Impacts: a 3D Investigation
Breaking Through Traditional Boundaries: Cold Spray Deposition of ‘Brittle’ Ceramics
Cold-spray welding and direction for future optimization
Cold Spray Bonding Improvements of SS316 using Copper Additions
Cold Spray Materials Deposition Technology for Nuclear Energy Systems
Cold spray, HVOF, and plasma spray of eutectic high entropy alloys
Comparison of Recycled Battlefield Titanium Scrap vs. Virgin Titanium Feedstock Powder for Cold Spray Consolidation
Correlative microstructure and mechanical property investigation of aluminum cold sprayed coating on magnesium substrate
Developing Hydrophilic Teflon via Cold Spray
Effect of Turbulence on Particle Dynamics of Cold Spray Systems
Enhancement of properties in nitrogen-based cold-sprayed Niobium deposits
Evaluation of additively manufactured Nd-Fe-B and Bi-Te via tailored-feedstock low pressure cold spray
Fatigue Resistance of Aluminum Alloy Components Repaired Using Cold Spray
Functionally Graded Al/SiC Composite Prepared by Cold Spray Deposition for Energy Absorption Applications
Impact-Bonding of Dissimilar Materials Studied Using Laser-Induced Particle Impact Testing
In-situ Heat Treatment with Laser Assisted Cold Spray: Modeling and Experiments
Investigation of dynamic contact and adhesion mechanism between zinc cold spray particles and AZ91 substrate using SPH method
Microstructure and Multi-scale Mechanical Properties of As-deposited and Heat-treated Cold-Sprayed Scalmalloy-Al7075 Deposits
Novel Processing of High Temperature Materials with Multi-phase Cold Spray
Oil and Gas Pipelines Repair by High Pressure Cold Spray Technology
Overcoming Qualification Challenges with Cold Spray Repairs for Aerospace Applications
Powder Surface Conditions in Cold Spray: What Single Particle Impact Studies Teach Us
Properties of As-Sprayed and Thermally Processed Cold Spray Deposited Materials Using Multiple Gas Compositions
Shot Peening Assisted Cold Spray - Enabling 'Helium Performance' with Nitrogen
The accumulation of single-particle impacts: statistical connections between impact parameters, coating flaws and microstructure evolution in cold spray
Understanding Cr Cold Spray Coating Deposition on Zr-alloy Substrate
Understanding the Effect of Feedstock Microstructure on Mechanical Performance of AA7075 Cold Spray Material

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