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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Advances in Materials Deposition by Cold Spray and Related Technologies
Presentation Title Understanding the Effect of Feedstock Microstructure on Mechanical Performance of AA7075 Cold Spray Material
Author(s) Christopher Jacob Williamson, Ning Zhu, Arthur Webb, Luke Brewer
On-Site Speaker (Planned) Christopher Jacob Williamson
Abstract Scope In this study, the effect of powder heat treatment on the mechanical performance of AA7075 materials manufactured by cold spray deposition was investigated. Mechanical testing under monotonic and cyclic loading of monolithic cold sprayed deposits revealed that both feedstock heat treatment routes tested resulted in increased ductility but at the cost of a lower ultimate strength. Solutionizing of the dendritic intermetallic structure was found to increase the fatigue life of the material well above the as-atomized and overaged samples. Fractography revealed that both the tensile and fatigue failure originated at the prior particle interfaces. TEM of the interface and prior particle interior for each condition provided key evidence for understanding both the increased ductility and fatigue life. The result of this study provides an increased understanding of the effect of initial microstructure of alloyed powder on the cold spray process in the repair of components to increase their lifetime.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Powder Materials, Aluminum

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advances in Toolpath Planning for Cold Spray Additive
Bonding and Microstructure of Single Particle Impacts: a 3D Investigation
Breaking Through Traditional Boundaries: Cold Spray Deposition of ‘Brittle’ Ceramics
Cold-spray welding and direction for future optimization
Cold Spray Bonding Improvements of SS316 using Copper Additions
Cold Spray Materials Deposition Technology for Nuclear Energy Systems
Cold spray, HVOF, and plasma spray of eutectic high entropy alloys
Comparison of Recycled Battlefield Titanium Scrap vs. Virgin Titanium Feedstock Powder for Cold Spray Consolidation
Correlative microstructure and mechanical property investigation of aluminum cold sprayed coating on magnesium substrate
Developing Hydrophilic Teflon via Cold Spray
Effect of Turbulence on Particle Dynamics of Cold Spray Systems
Enhancement of properties in nitrogen-based cold-sprayed Niobium deposits
Evaluation of additively manufactured Nd-Fe-B and Bi-Te via tailored-feedstock low pressure cold spray
Fatigue Resistance of Aluminum Alloy Components Repaired Using Cold Spray
Functionally Graded Al/SiC Composite Prepared by Cold Spray Deposition for Energy Absorption Applications
Impact-Bonding of Dissimilar Materials Studied Using Laser-Induced Particle Impact Testing
In-situ Heat Treatment with Laser Assisted Cold Spray: Modeling and Experiments
Investigation of dynamic contact and adhesion mechanism between zinc cold spray particles and AZ91 substrate using SPH method
Microstructure and Multi-scale Mechanical Properties of As-deposited and Heat-treated Cold-Sprayed Scalmalloy-Al7075 Deposits
Novel Processing of High Temperature Materials with Multi-phase Cold Spray
Oil and Gas Pipelines Repair by High Pressure Cold Spray Technology
Overcoming Qualification Challenges with Cold Spray Repairs for Aerospace Applications
Powder Surface Conditions in Cold Spray: What Single Particle Impact Studies Teach Us
Properties of As-Sprayed and Thermally Processed Cold Spray Deposited Materials Using Multiple Gas Compositions
Shot Peening Assisted Cold Spray - Enabling 'Helium Performance' with Nitrogen
The accumulation of single-particle impacts: statistical connections between impact parameters, coating flaws and microstructure evolution in cold spray
Understanding Cr Cold Spray Coating Deposition on Zr-alloy Substrate
Understanding the Effect of Feedstock Microstructure on Mechanical Performance of AA7075 Cold Spray Material

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