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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Advances in Materials Deposition by Cold Spray and Related Technologies
Presentation Title Bonding and Microstructure of Single Particle Impacts: a 3D Investigation
Author(s) Veera Panova, Christopher Schuh
On-Site Speaker (Planned) Veera Panova
Abstract Scope Single particle impact studies help develop a fundamental understanding of bonding and structure-properties relationships of cold spray. Our recent works take advantage of the Laser-Induced Particle Impact Testing (LIPIT) setup to produce controlled single microparticle impacts and combine it with 3D tomographic observations of the microstructure and the bonding state at the impact site. Using focused ion beam-scanning electron microscopy (FIB-SEM), we study multiple aspects of the impact event: bonding at particle-substrate and particle-particle interfaces, as well as deformation at high strain rates and its role in microstructural evolution. Quantitative measurements and mapping of the bonded area provide guidelines for how to optimize processing parameters to produce more uniform cold spray coatings, and microstructural observations reveal limiting conditions for the development of recrystallization. In each case, quantitative data provide opportunities to develop a “unit-process”-level model that captures the most critical physics of an individual impact in cold spray.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Copper / Nickel / Cobalt, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advances in Toolpath Planning for Cold Spray Additive
Bonding and Microstructure of Single Particle Impacts: a 3D Investigation
Breaking Through Traditional Boundaries: Cold Spray Deposition of ‘Brittle’ Ceramics
Cold-spray welding and direction for future optimization
Cold Spray Bonding Improvements of SS316 using Copper Additions
Cold Spray Materials Deposition Technology for Nuclear Energy Systems
Cold spray, HVOF, and plasma spray of eutectic high entropy alloys
Comparison of Recycled Battlefield Titanium Scrap vs. Virgin Titanium Feedstock Powder for Cold Spray Consolidation
Correlative microstructure and mechanical property investigation of aluminum cold sprayed coating on magnesium substrate
Developing Hydrophilic Teflon via Cold Spray
Effect of Turbulence on Particle Dynamics of Cold Spray Systems
Enhancement of properties in nitrogen-based cold-sprayed Niobium deposits
Evaluation of additively manufactured Nd-Fe-B and Bi-Te via tailored-feedstock low pressure cold spray
Fatigue Resistance of Aluminum Alloy Components Repaired Using Cold Spray
Functionally Graded Al/SiC Composite Prepared by Cold Spray Deposition for Energy Absorption Applications
Impact-Bonding of Dissimilar Materials Studied Using Laser-Induced Particle Impact Testing
In-situ Heat Treatment with Laser Assisted Cold Spray: Modeling and Experiments
Investigation of dynamic contact and adhesion mechanism between zinc cold spray particles and AZ91 substrate using SPH method
Microstructure and Multi-scale Mechanical Properties of As-deposited and Heat-treated Cold-Sprayed Scalmalloy-Al7075 Deposits
Novel Processing of High Temperature Materials with Multi-phase Cold Spray
Oil and Gas Pipelines Repair by High Pressure Cold Spray Technology
Overcoming Qualification Challenges with Cold Spray Repairs for Aerospace Applications
Powder Surface Conditions in Cold Spray: What Single Particle Impact Studies Teach Us
Properties of As-Sprayed and Thermally Processed Cold Spray Deposited Materials Using Multiple Gas Compositions
Shot Peening Assisted Cold Spray - Enabling 'Helium Performance' with Nitrogen
The accumulation of single-particle impacts: statistical connections between impact parameters, coating flaws and microstructure evolution in cold spray
Understanding Cr Cold Spray Coating Deposition on Zr-alloy Substrate
Understanding the Effect of Feedstock Microstructure on Mechanical Performance of AA7075 Cold Spray Material

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