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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Agile Additive Manufacturing by Employing Breakthrough Functionalities
Presentation Title Distortion Mitigation Strategy in Single and Multi-agent Wire-arc Additive Manufacturing
Author(s) Yousub Lee, Andrzej Nycz, Srdjan Simunovic, Luke Meyer, Chris Masuo, William Carter, Yukinori Yamamoto, Joshua Vaughan
On-Site Speaker (Planned) Yousub Lee
Abstract Scope Wire-based directed energy deposition enables to print large parts with reduced manufacturing cost due to higher deposition rate & material efficiency and less costly system. Owing to these benefits, industries have attempted to increase their manufacturing productivity by increasing production rate in an existing design with a single robot. Still, the single robot approach encounters a serious limit on printing time. In another way, we can think about parallel deposition with multiple robots on a single object. In this study, distortion mitigation strategies have investigated with four tool paths and three multi-plate solutions (i.e., horizontal-cut, vertical-cut, multi-cut) in a bar for single heat source and a cylinder for multi-heat source system. The distortion was predicted using finite element method and compared to measured distortion using 3D laser scanner. The findings of this research will allow us to develop theoretical and practical insight on controlling the part distortion and residual stress.
Proceedings Inclusion? Planned:

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Distortion Compensation Workflow Accounting for the Effects of Post-processing in Metal Additive Manufacturing
Additively Manufactured Magnetic Materials With Optimized Site Specific Properties
An Architecture for Technology Convergence Enabling Disparate Multi-material Parts
Are There Yet? How to Accelerate the Transition From Fundamental Science of Additive Manufacturing to Pragmatic Deployment
Beyond 3D Printing of Metallic Alloys
Bulk Material Libraries via Laser-remelting: Combinatorial Analysis of Complex Structural Materials
Consideration of Interplay of Physical Phenomena Across Spatiotemporal Scales for Achieving Application Specific Properties in Large Scale Additive Manufacturing
Crystal Inspired Architected Material: Fracture Mechanism and Crack Propagation
Depositing Porous Rafts for Self-releasing WAAM Parts
Design and Fabrication of High Dielectric GRIN Lens for a Directive Antenna Using Filled Voxel Additive Manufacturing Technique
Development of In-plane Functionally Graded Metals via Directed Energy Deposition
Distortion Mitigation Strategy in Single and Multi-agent Wire-arc Additive Manufacturing
Effects of Process Parameters on Fatigue Life of Inconel 718 Fabricated by Wire Laser Metal Deposition (w-LMD) and Wire Arc Additive Manufacturing (WAAM)
Effects of Scanning Strategies and Beam Shaping on Microstructure Variation in Laser Powder Bed Fusion
Grain Nucleation From Cavitation Instabilities Induced by Nanosecond Laser Irradiation in Additive Manufacturing Melt Pools
In-situ 3D Scanning to Enable Agile Hybrid Wire Arc Additive Manufacturing With Adaptive Toolpathing
In-situ Microstructure Control During Wire and Arc Additive Manufacturing
Microstructural Control of Additively Manufactured Ti-6Al-4V via In-situ Laser Annealing
Microstructure-deformation Mechanism Relationships in an Additive Friction Stir Deposition Fe-Cr-Ni Alloy
Negative Thermal Expansion Behaviour of Metallic Metamaterials Produced via Multi-material L-PBF
SolidStir® Additive Manufacturing: A Novel Solid-state Additive Manufacturing Technique Applied to Al-Ce Alloys
Surface Chemistry Modification and Surface Roughness Reduction Post Processing of AM 316
The Design and Mechanical Performance of Interlocking Metamaterials
Understanding Structure-property Relationships in High Temperature Functionally Graded Material

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