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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Agile Additive Manufacturing by Employing Breakthrough Functionalities
Presentation Title Grain Nucleation From Cavitation Instabilities Induced by Nanosecond Laser Irradiation in Additive Manufacturing Melt Pools
Author(s) Michael J J. Abere, Hannah Sims, Levi Van Bastian, Hyein Choi, Jonathan W Pegues
On-Site Speaker (Planned) Michael J J. Abere
Abstract Scope Local control over grain structure is essential for fabricating additively manufactured parts with targeted site-specific properties. The inclusion of multi-modal manufacturing strategies enables printing of microstructures not possible with only process optimization. One approach involves integrating ultrasound to produce melt pool cavitation instabilities achieving a columnar-to-equiaxed transition in the material. However, the technique is difficult to scale to larger parts. This work utilizes a nanosecond laser integrated onto a wire feed additive manufacturing tool to utilize the elastic waves generated by local ablation within the melt pool to produce cavitation instabilities. The resulting grain refinement was characterized in electron backscatter diffraction and shown to be localizable to the nanosecond laser spot within the melt. Calculations using the Fabbro model were used to compare laser elastic wave pressures to those in ultrasound-based methods of grain refinement. Sandia National Laboratories is managed and operated by NTESS under DOE NNSA contract DE-NA0003525
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Solidification, Process Technology

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Distortion Compensation Workflow Accounting for the Effects of Post-processing in Metal Additive Manufacturing
Additively Manufactured Magnetic Materials With Optimized Site Specific Properties
An Architecture for Technology Convergence Enabling Disparate Multi-material Parts
Are There Yet? How to Accelerate the Transition From Fundamental Science of Additive Manufacturing to Pragmatic Deployment
Beyond 3D Printing of Metallic Alloys
Bulk Material Libraries via Laser-remelting: Combinatorial Analysis of Complex Structural Materials
Consideration of Interplay of Physical Phenomena Across Spatiotemporal Scales for Achieving Application Specific Properties in Large Scale Additive Manufacturing
Crystal Inspired Architected Material: Fracture Mechanism and Crack Propagation
Depositing Porous Rafts for Self-releasing WAAM Parts
Design and Fabrication of High Dielectric GRIN Lens for a Directive Antenna Using Filled Voxel Additive Manufacturing Technique
Development of In-plane Functionally Graded Metals via Directed Energy Deposition
Distortion Mitigation Strategy in Single and Multi-agent Wire-arc Additive Manufacturing
Effects of Process Parameters on Fatigue Life of Inconel 718 Fabricated by Wire Laser Metal Deposition (w-LMD) and Wire Arc Additive Manufacturing (WAAM)
Effects of Scanning Strategies and Beam Shaping on Microstructure Variation in Laser Powder Bed Fusion
Grain Nucleation From Cavitation Instabilities Induced by Nanosecond Laser Irradiation in Additive Manufacturing Melt Pools
In-situ 3D Scanning to Enable Agile Hybrid Wire Arc Additive Manufacturing With Adaptive Toolpathing
In-situ Microstructure Control During Wire and Arc Additive Manufacturing
Microstructural Control of Additively Manufactured Ti-6Al-4V via In-situ Laser Annealing
Microstructure-deformation Mechanism Relationships in an Additive Friction Stir Deposition Fe-Cr-Ni Alloy
Negative Thermal Expansion Behaviour of Metallic Metamaterials Produced via Multi-material L-PBF
SolidStir® Additive Manufacturing: A Novel Solid-state Additive Manufacturing Technique Applied to Al-Ce Alloys
Surface Chemistry Modification and Surface Roughness Reduction Post Processing of AM 316
The Design and Mechanical Performance of Interlocking Metamaterials
Understanding Structure-property Relationships in High Temperature Functionally Graded Material

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