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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Functionally Graded Materials, Coatings and Claddings: Toward Microstructure and Property Control
Presentation Title Galvanic Corrosion Behavior of Functionally Graded Carbon Steel to Stainless Steel Claddings
Author(s) Scott C. Bozeman, Julie D. Tucker, O. Burkan Isgor
On-Site Speaker (Planned) Scott C. Bozeman
Abstract Scope Stainless steel claddings are frequently used to protect the carbon steel components from corrosion in many industries and applications. However, in the case of through-cracks, galvanic corrosion occurs between the dissimilar metals because of their thermodynamic potential differences in an electrolyte, where the anodic carbon steel base metal is preferentially corroded over the cathodic stainless steel cladding. Functionally graded claddings have been proposed to lessen such galvanic corrosion concerns because of their gradual concentration change, i.e., lowered driving force in the transition between metals. In this research, we fabricate functionally graded claddings of carbon steel to 309L stainless steel using laser-directed energy deposition; gradient layers are selected using thermodynamic modeling and are achieved by varying the feed rates of 309L stainless steel wire and iron powder. We then characterize the spatially-dependent galvanic corrosion behavior with scanning-vibrating electrode technique and relate the results to differences in composition and microstructure.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Surface Modification and Coatings, Iron and Steel

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

An Investigation on Cryomilling Assisted CNTs, SiC and Y2O3 Reinforced Al-based Metal Matrix Functionally Graded Composite Materials
Calphad-based Path Planning for Multicomponent Systems: Composition and Properties
Co-extrusion and Cladding via Shear Assisted Processing and Extrusion
Developing Improved Die Materials for Forming Lightweight Auto Body Sheet
Effect of Isomer Variation and Molecular Weight Dependency of Polyetherimide Coatings for Corrosion Protection of Aluminum Alloys
Enabling a Compositional Pathway from Titanium to Tantalum Using Directed Energy Deposition
Friction Extrusion of Enhanced Electrically Conductive Aluminum with Graphene Additives
Functionally Graded Joints from Tungsten to Ferritic/Martensitic Steels Fabricated Using Laser-directed Energy Deposition
Galvanic Corrosion Behavior of Functionally Graded Carbon Steel to Stainless Steel Claddings
Gradient Design for Alloy Stacking Fault Energy with Autonomous Path Planning
Minimizing Interfacial Stresses in Additively-graded GRCop-42 to Inconel 625
Solid-Liquid Fabrication Process of Copper and Aluminium Matrix Composites through Laser Powder Bed Fusion and Induction Heating
Thermo-mechanical Performance of Compositionally Graded Refractory Alloys

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