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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Measurement and Control of High-temperature Processes
Presentation Title Development of a Prototype Flow Sensor for Molten Materials
Author(s) Bo Raadam, Jaeheon Lee
On-Site Speaker (Planned) Bo Raadam
Abstract Scope Flow rate is a key metric for process monitoring and improvement though these measurements are challenging due to the aggressive nature of high temperature fluids. A time-of-flight Lorentz force flowmeter is proposed as a viable technique for these measurements because of the minimal fluid knowledge required and non-contact nature of the approach. Sensor design began with computational modeling followed by construction of a prototype sensor and testing using a Galinstan flow loop. Electromagnets provide the magnetic field source to avoid Curie temperature limitations and allow for tailoring the sensor for different fluids. A nitrogen cover layer was used in the flow loop and during fluid production to prevent significant oxidation of the Galinstan. Sensor results were compared against both a reference flowmeter and the pump curve to evaluate performance in the flow loop. This sensor will allow for process optimization, increased automation, improved compositional control, and increased plant safety.
Proceedings Inclusion? Planned:
Keywords Extraction and Processing, Modeling and Simulation, Process Technology

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Complete Thermal Analysis of a Funnel Type Mold Used in High-speed Thin Slab Continuous Casting through Three-dimensional Inverse Heat Conduction Problem
A Digital Twin for Management of Molten Material Containment in Furnaces
Advances in Magnetic Measurements and Externally Applied Magnetic Fields for Vacuum Arc Remelting Process Monitoring and Control
An Overview of the Methods to Inspection and Monitor Furnace Refractory Lining; the Various Reasons for Failures and How to Manage the Lining to Have a Continuous Operation
Challenges and Benefits of ‘Thru-process’ Temperature Profiling in the Heat Treatment Industry
Determination of Thermal Properties (Thermal Conductivity, Specific Heat, ect) of Mold Materials via Plate Mold Castings
Development of a Prototype Flow Sensor for Molten Materials
Fiber Optic Application in Metallurgical Processes External and Internal Temperature Monitoring of Metallurgical Furnaces with Distributed Temperature Sensor (DTS)
Fiber Optics Temperature Measurements, Types, and Applications on Metallurgical Furnaces
Flexible Flame Staging Improving Copper Scrap Oxidation and Reduction Steps Toward Its Recovery at Recope Laminacao
Infrared Thermography for Temperature Measurement of Vacuum Induction Furnaces
Linde’s Image Analysis System to Tune Burners for Lead Recovery from Automotive Batteries in Rotary Furnaces
Metallurgical Production Process Improvement with Probes and Measuring Systems
MPOTŪ Advanced Measurement and Control Applications in Rotary Furnace Melters
MPOTŪ Cutting Edge Technology Integration in Old Smelters A Focus on Reverb Melters
Non-contact Casting Rate Measurement of Molten Iron Jet Discharged from Blast Furnace
Observed Instrumentation in Hydrometallurgical Processes
On-line Monitoring of Molten Salts: Process Control and Fundamental Characterization
Online Molten Salt and Off-Gas Monitoring Using Coupled Spectroscopy Techniques
Physical Simulation of Materials at High Temperatures in Real-life Industrial Applications
Quenching and Thermal Distortion Behavior of a Vacuum Oil Quenched Uranium Part
Radiometric Measurements, the Measurement of Last Resort
Trials and Tribulations: Cold Lab Experiments and Modeling of Glovebox Casting Operations
Zero Waste Processing of Zinc Containing Waste – Example Lead Slag Fuming

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