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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Designing Complex Microstructures through Additive Manufacturing
Presentation Title Exceptional Strength and Ductility in Heterogeneous Multi-Gradient TiAl Alloys through Additive Manufacturing
Author(s) Xingdong Dan, Yuntian Zhu, Zibin Chen
On-Site Speaker (Planned) Zibin Chen
Abstract Scope Heterogeneous alloy designs have come to the forefront of material science due to their potential in achieving a superior combination of strength and ductility. To harness this potential, we proposed a structural strategy for the fabrication of a novel heterogeneous multi-gradient α-TiAl alloy through in-situ modulation of aluminium concentration during the additive manufacturing process. Compared with homogeneous Ti (with yield strength (σy) of 440 MPa and elongation to fracture (εf) of 37.6%) and homogeneous Ti-10Al [at%] (σy ~910 MPa, εf ~6.1%) fabricated using the same methodology, this heterogeneous multi-gradient α-TiAl alloy achieved a significant improvement in yield strength (σy ~760 MPa) but with only a minor reduction in ductility (εf ~33.4%). Comprehensive experimental characterizations were carried out to probe the underlying mechanisms. The findings elucidate that the diffusion of aluminium in different printed layers promoted the formation of an innovative heterogeneous multi-gradient structure, engendering a synergy of multi-gradient strains that contribute to an exceptional combination of strength and ductility. These findings not only furnish an efficacious avenue for substantially augmenting the mechanical properties of α-Ti alloys but also applicable broadly in other alloy systems. The novel implementation of heterostructrure design could potentially overcome the enduring challenge of reconciling the trade-off between strength and ductility.
Proceedings Inclusion? Planned:

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Exceptional Strength and Ductility in Heterogeneous Multi-Gradient TiAl Alloys through Additive Manufacturing
Formation of a novel nano-lamellar microstructure in peritectic alloys via Laser surface remelting
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Microstructural Control in Directed Energy Deposition: In-Situ Layer Thickness Control and Analytical Modeling with 316L Stainless Steel
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