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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Designing Complex Microstructures through Additive Manufacturing
Presentation Title Powder-size driven facile microstructure control for enhanced mechanical performance of 3D-printed stainless steel
Author(s) Xipeng Tan
On-Site Speaker (Planned) Xipeng Tan
Abstract Scope Microstructure control in metal additive manufacturing is highly desirable for superior and bespoke mechanical performance. Engineering the columnar-to-equiaxed transition during rapid solidification in the additive manufacturing process is crucial for its technological advancement. We find out a powder-size driven melt pool engineering approach, demonstrating facile and large-scale control in the grain morphology by triggering a counterintuitive response of powder size to the additively manufactured 316 L stainless steel microstructure. This approach shows resourceful adaptability to directed energy deposition and powder-bed fusion with no added cost, where the particle-size dependent powder-flow preheating effects and powder-bed thermophysical properties drive the microstructural variations. This work presents a pathway for leveraging feedstock particle size distribution towards more controllable, cost-effective, sustainable additive manufacturing process.
Proceedings Inclusion? Planned:

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

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Invar-Ag Microcomposites Formed by Ag Dendritic/Cellular Infiltration of pre-Cast or pre-Additively Manufactured Invar-Cu
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Laser powder bed fusion of In718/GRCop-42 bimetallic structures: effect of deposition order and process parameters
Microstructural Control in Directed Energy Deposition: In-Situ Layer Thickness Control and Analytical Modeling with 316L Stainless Steel
Microstructural control of additively manufactured Ti-6Al-4V via in-situ laser annealing
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