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Meeting Materials Science & Technology 2020
Symposium Additive Manufacturing: Equipment, Instrumentation and Measurement
Presentation Title Machine Learning Enabled Acoustic Monitoring for Flaw Type Detection in Laser Powder Bed Additive Manufacturing
Author(s) Brandon Abranovic, Wentai Zhang, Haiguang Liao, Jack Lee Beuth, Levent Burak Kara, Qingyi Dong
On-Site Speaker (Planned) Brandon Abranovic
Abstract Scope This work focuses on the analysis of acoustic data as a means to monitor laser powder bed additive manufacturing processes for key outcomes. This is of interest as it enables robust quality assurance, control and optimization of component properties, and improvement of process stability while reducing operator burden. Process mapping for Ti-6Al-4V was employed in determining parameter sets that would reliably induce keyholing, lack-of-fusion, bead-up, as well as a fully dense component. Using acoustic data collected during builds using these parameter sets, bag of words (BOW), support vector machines (SVM) and convolutional neural networks were evaluated for their performance in effectively classifying porosity flaws. Preliminary results have shown that these methods are able to reliably distinguish between the classes of interest. In future work, the application of recurrent neural networks (RNN) such as long-short term memory (LSTM) networks will be assessed for their viability against CNNs for baseline testing.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A New Preheating Method for Electron Beam Powder Bed Fusion, Opening a Wider Range of Processable Feedstocks
Adaptive Multi-Beam Laser Additive Manufacturing (AMB-LAM) Technology: Instrumentation and Processes Development and Demonstration
Analysis of In-Situ, 3D Surround Digital Image Correlation with Mapped Thermography in Directed Energy Deposition
Benefits of In-situ Monitoring in Metal Additive Manufacturing
Characterization of 3D-printed Metals with Ultrasonic Technique
Combining In-situ Monitoring and X-ray Computed Tomography to Assess the Quality of Parts Manufactured by Powder Bed Fusion
Dynamics of Laser-powder-metal Interactions in L-PBF Captured by High Speed Imaging
In-Process Quality Control and Optimization for Ceramic 3D Printing
Investigations on Optical Emissions and Their Relation to Processing Parameters and Processing Regimes in The Laser Powder Bed Fusion Process
Machine Learning Enabled Acoustic Monitoring for Flaw Type Detection in Laser Powder Bed Additive Manufacturing
Mechanical In-situ µCT Testing of Lattice Structures Manufactured by Selective Laser Melting
Optical Emission Sensing for Laser-based Additive Manufacturing – What Are We Actually Measuring?
Polyspectral Analysis for In-situ Prediction of Deviations in Laser Powder Bed Fusion Additive Manufacturing
Real Time Monitoring of Electron Emissions during Electron Beam Powder Bed Fusion and Process Control for Arbitrary Geometries and Toolpaths
Using In-situ Process Monitoring Data to Identify Defective Layers in TI-6AL-4V Additively Manufactured Porous Biomaterials

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