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Meeting Materials Science & Technology 2020
Symposium Additive Manufacturing: Equipment, Instrumentation and Measurement
Presentation Title In-Process Quality Control and Optimization for Ceramic 3D Printing
Author(s) Zhaolong Zhang, Richard D Sisson, Christopher A Brown, Jianyu Liang
On-Site Speaker (Planned) Zhaolong Zhang
Abstract Scope Advanced ceramics are widely used in aerospace, automotive, and other industries. Ceramic additive manufacturing Methods have been studied intensively in recent years due to the capability of producing complex products. However, the in-process control/feedback is not currently implemented in any commercially available ceramic 3D printer. In this project, in-process control/feedback is studied experimentally to improve control of the amount of material being deposited. Materials, processes, and machine parameters and their influence on the quality parameters are studied first. Robocasting is one of the most widely used additive manufacturing methods for a variety of ceramic-based materials at a low cost. This study uses robocasting as an example to implement an in-process control/feedback loop in a ceramic additive manufacturing process. Key parameters for ceramic robocasting are prescribed and a database of the relationship between these parameters and the quality of the printed part is established. Finally, a closed-loop robocasting process is described.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A New Preheating Method for Electron Beam Powder Bed Fusion, Opening a Wider Range of Processable Feedstocks
Adaptive Multi-Beam Laser Additive Manufacturing (AMB-LAM) Technology: Instrumentation and Processes Development and Demonstration
Analysis of In-Situ, 3D Surround Digital Image Correlation with Mapped Thermography in Directed Energy Deposition
Benefits of In-situ Monitoring in Metal Additive Manufacturing
Characterization of 3D-printed Metals with Ultrasonic Technique
Combining In-situ Monitoring and X-ray Computed Tomography to Assess the Quality of Parts Manufactured by Powder Bed Fusion
Dynamics of Laser-powder-metal Interactions in L-PBF Captured by High Speed Imaging
In-Process Quality Control and Optimization for Ceramic 3D Printing
Investigations on Optical Emissions and Their Relation to Processing Parameters and Processing Regimes in The Laser Powder Bed Fusion Process
Machine Learning Enabled Acoustic Monitoring for Flaw Type Detection in Laser Powder Bed Additive Manufacturing
Mechanical In-situ µCT Testing of Lattice Structures Manufactured by Selective Laser Melting
Optical Emission Sensing for Laser-based Additive Manufacturing – What Are We Actually Measuring?
Polyspectral Analysis for In-situ Prediction of Deviations in Laser Powder Bed Fusion Additive Manufacturing
Real Time Monitoring of Electron Emissions during Electron Beam Powder Bed Fusion and Process Control for Arbitrary Geometries and Toolpaths
Using In-situ Process Monitoring Data to Identify Defective Layers in TI-6AL-4V Additively Manufactured Porous Biomaterials

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