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Meeting Materials Science & Technology 2020
Symposium Additive Manufacturing: Equipment, Instrumentation and Measurement
Presentation Title Adaptive Multi-Beam Laser Additive Manufacturing (AMB-LAM) Technology: Instrumentation and Processes Development and Demonstration
Author(s) Mikhail Vorontsov, Nathan Farwell, Michael Massey, Geunsik Lim
On-Site Speaker (Planned) Mikhail Vorontsov
Abstract Scope We describe an innovative powder bed selective laser melting (SLM) system based on a fiber array laser energy source composed of seven laser beams whose parameters (power, focal spot centroid coordinates, scanning speed, amplitude and direction) can be simultaneously and individually controlled to adaptively shape spatio-temporal distribution of the laser power on the powder material providing capabilities for thermal gradients management during the SLM processes. The developed adaptive 7-beam powder bed SLM system was utilized for printing basic coupons using different beam shapes from the following materials: Inconel 718, 7075Al, Ti-6Al-4V, 316L stainless steel and Ti-48Al-2Cr-2Nb. The coupon characterization demonstrated potentials for improvements in surface finish, density, tensile and yield strength, ductility and micro-cracks mitigation. Microstructures of the test coupons were evaluated with EBSD imaging techniques. The obtained EBSD images clearly demonstrated ability for local modification (transitioning from columnar to equiaxed) of material micro-structures during the SLM process.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A New Preheating Method for Electron Beam Powder Bed Fusion, Opening a Wider Range of Processable Feedstocks
Adaptive Multi-Beam Laser Additive Manufacturing (AMB-LAM) Technology: Instrumentation and Processes Development and Demonstration
Analysis of In-Situ, 3D Surround Digital Image Correlation with Mapped Thermography in Directed Energy Deposition
Benefits of In-situ Monitoring in Metal Additive Manufacturing
Characterization of 3D-printed Metals with Ultrasonic Technique
Combining In-situ Monitoring and X-ray Computed Tomography to Assess the Quality of Parts Manufactured by Powder Bed Fusion
Dynamics of Laser-powder-metal Interactions in L-PBF Captured by High Speed Imaging
In-Process Quality Control and Optimization for Ceramic 3D Printing
Investigations on Optical Emissions and Their Relation to Processing Parameters and Processing Regimes in The Laser Powder Bed Fusion Process
Machine Learning Enabled Acoustic Monitoring for Flaw Type Detection in Laser Powder Bed Additive Manufacturing
Mechanical In-situ µCT Testing of Lattice Structures Manufactured by Selective Laser Melting
Optical Emission Sensing for Laser-based Additive Manufacturing – What Are We Actually Measuring?
Polyspectral Analysis for In-situ Prediction of Deviations in Laser Powder Bed Fusion Additive Manufacturing
Real Time Monitoring of Electron Emissions during Electron Beam Powder Bed Fusion and Process Control for Arbitrary Geometries and Toolpaths
Using In-situ Process Monitoring Data to Identify Defective Layers in TI-6AL-4V Additively Manufactured Porous Biomaterials

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