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Meeting Materials Science & Technology 2020
Symposium Additive Manufacturing: Equipment, Instrumentation and Measurement
Presentation Title A New Preheating Method for Electron Beam Powder Bed Fusion, Opening a Wider Range of Processable Feedstocks
Author(s) Ulf R. Ackelid, Martin Wildheim, Philip Nilsson, Ulric Ljungblad
On-Site Speaker (Planned) Ulf R. Ackelid
Abstract Scope The evolution of Electron Beam Powder Bed Fusion started in the 1990’s. It was discovered early that an e-beam directed towards a powder bed is prone to scatter powder particles into a powder cloud. This phenomenon is known as “smoke” and if it happens, it usually disrupts the build process. Preheating of each powder layer with a fast-scanning e-beam was later developed to prevent smoke. The preheating semi-sinters the powder and increases its electrical conductivity prior to melting. This laid the basis of the commercial E-PBF process successfully used for titanium alloys today. However, e-beam preheating is not a universal cure. Anyone who has experimented with new powders in E-PBF knows the effort of finding smoke-safe preheating parameters. This paper introduces a new preheating method using infrared radiation. The method gives 100% smoke suppression and opens a wider range of powder compositions and morphologies for E-PBF.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A New Preheating Method for Electron Beam Powder Bed Fusion, Opening a Wider Range of Processable Feedstocks
Adaptive Multi-Beam Laser Additive Manufacturing (AMB-LAM) Technology: Instrumentation and Processes Development and Demonstration
Analysis of In-Situ, 3D Surround Digital Image Correlation with Mapped Thermography in Directed Energy Deposition
Benefits of In-situ Monitoring in Metal Additive Manufacturing
Characterization of 3D-printed Metals with Ultrasonic Technique
Combining In-situ Monitoring and X-ray Computed Tomography to Assess the Quality of Parts Manufactured by Powder Bed Fusion
Dynamics of Laser-powder-metal Interactions in L-PBF Captured by High Speed Imaging
In-Process Quality Control and Optimization for Ceramic 3D Printing
Investigations on Optical Emissions and Their Relation to Processing Parameters and Processing Regimes in The Laser Powder Bed Fusion Process
Machine Learning Enabled Acoustic Monitoring for Flaw Type Detection in Laser Powder Bed Additive Manufacturing
Mechanical In-situ µCT Testing of Lattice Structures Manufactured by Selective Laser Melting
Optical Emission Sensing for Laser-based Additive Manufacturing – What Are We Actually Measuring?
Polyspectral Analysis for In-situ Prediction of Deviations in Laser Powder Bed Fusion Additive Manufacturing
Real Time Monitoring of Electron Emissions during Electron Beam Powder Bed Fusion and Process Control for Arbitrary Geometries and Toolpaths
Using In-situ Process Monitoring Data to Identify Defective Layers in TI-6AL-4V Additively Manufactured Porous Biomaterials

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