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Meeting Materials Science & Technology 2020
Symposium Additive Manufacturing: Equipment, Instrumentation and Measurement
Presentation Title Optical Emission Sensing for Laser-based Additive Manufacturing – What Are We Actually Measuring?
Author(s) Christopher B. Stutzman, Abdalla Nassar, Wesley Mitchell
On-Site Speaker (Planned) Christopher B. Stutzman
Abstract Scope Additive manufacturing is a rapidly growing industry in which complex components can be produced directly from a CAD file. While this process can easily produce complex components, the propensity for defect formation is not small. Therefore it is important to develop sensing procedures to ensure that quality components are produced. Traditionally, melt pool imaging has been a source of significant interest due to the assumption that one could measure the geometry of the melt pool and more fully understand the build process. Unfortunately, the co-axial camera data is not always interpreted correctly. Here, we show that under some conditions, melt pool measurements produced from a coaxial camera do not accurately estimate the melt pool. Further, using an off-axis camera filtered to observe excited titanium plume emissions, we show that the excited vapor plume above the melt pool significantly obscures measurements, particularly at high energy.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A New Preheating Method for Electron Beam Powder Bed Fusion, Opening a Wider Range of Processable Feedstocks
Adaptive Multi-Beam Laser Additive Manufacturing (AMB-LAM) Technology: Instrumentation and Processes Development and Demonstration
Analysis of In-Situ, 3D Surround Digital Image Correlation with Mapped Thermography in Directed Energy Deposition
Benefits of In-situ Monitoring in Metal Additive Manufacturing
Characterization of 3D-printed Metals with Ultrasonic Technique
Combining In-situ Monitoring and X-ray Computed Tomography to Assess the Quality of Parts Manufactured by Powder Bed Fusion
Dynamics of Laser-powder-metal Interactions in L-PBF Captured by High Speed Imaging
In-Process Quality Control and Optimization for Ceramic 3D Printing
Investigations on Optical Emissions and Their Relation to Processing Parameters and Processing Regimes in The Laser Powder Bed Fusion Process
Machine Learning Enabled Acoustic Monitoring for Flaw Type Detection in Laser Powder Bed Additive Manufacturing
Mechanical In-situ µCT Testing of Lattice Structures Manufactured by Selective Laser Melting
Optical Emission Sensing for Laser-based Additive Manufacturing – What Are We Actually Measuring?
Polyspectral Analysis for In-situ Prediction of Deviations in Laser Powder Bed Fusion Additive Manufacturing
Real Time Monitoring of Electron Emissions during Electron Beam Powder Bed Fusion and Process Control for Arbitrary Geometries and Toolpaths
Using In-situ Process Monitoring Data to Identify Defective Layers in TI-6AL-4V Additively Manufactured Porous Biomaterials

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