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Meeting Materials Science & Technology 2020
Symposium Additive Manufacturing: Equipment, Instrumentation and Measurement
Presentation Title Polyspectral Analysis for In-situ Prediction of Deviations in Laser Powder Bed Fusion Additive Manufacturing
Author(s) Arthur French, John Sions, Yuri Plotnikov, Kyle Snyder, Kaushik Joshi, Afroditi Filippas
On-Site Speaker (Planned) Arthur French
Abstract Scope Due to the high cost and long build times of additive metal manufacturing in laser powder bed fusion (LPBF), it is essential to advance our ability to identify micro defects in real time through advanced data analytics on a variety of sensor modalities. Multi-modal data gathered through acoustic emissions (AE), IR, build plate position, HR camera and photodiode is parsed to distinguish signals generated during specific LPBF cycles. The data is then analyzed separately for each stage in the process, with weight being placed on the melting cycle, which is when porosity would be more likely to form. Test parts were designed and built in Inconel 718 with varied laser energy and power settings to explore a normal run vs a run conducive to porosity formation. The parts were then characterized in terms of density and nature of porosity. Results from our data analysis and build characterization will be presented.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A New Preheating Method for Electron Beam Powder Bed Fusion, Opening a Wider Range of Processable Feedstocks
Adaptive Multi-Beam Laser Additive Manufacturing (AMB-LAM) Technology: Instrumentation and Processes Development and Demonstration
Analysis of In-Situ, 3D Surround Digital Image Correlation with Mapped Thermography in Directed Energy Deposition
Benefits of In-situ Monitoring in Metal Additive Manufacturing
Characterization of 3D-printed Metals with Ultrasonic Technique
Combining In-situ Monitoring and X-ray Computed Tomography to Assess the Quality of Parts Manufactured by Powder Bed Fusion
Dynamics of Laser-powder-metal Interactions in L-PBF Captured by High Speed Imaging
In-Process Quality Control and Optimization for Ceramic 3D Printing
Investigations on Optical Emissions and Their Relation to Processing Parameters and Processing Regimes in The Laser Powder Bed Fusion Process
Machine Learning Enabled Acoustic Monitoring for Flaw Type Detection in Laser Powder Bed Additive Manufacturing
Mechanical In-situ µCT Testing of Lattice Structures Manufactured by Selective Laser Melting
Optical Emission Sensing for Laser-based Additive Manufacturing – What Are We Actually Measuring?
Polyspectral Analysis for In-situ Prediction of Deviations in Laser Powder Bed Fusion Additive Manufacturing
Real Time Monitoring of Electron Emissions during Electron Beam Powder Bed Fusion and Process Control for Arbitrary Geometries and Toolpaths
Using In-situ Process Monitoring Data to Identify Defective Layers in TI-6AL-4V Additively Manufactured Porous Biomaterials

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