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Meeting Materials Science & Technology 2020
Symposium Additive Manufacturing: Equipment, Instrumentation and Measurement
Presentation Title Characterization of 3D-printed Metals with Ultrasonic Technique
Author(s) Terence Costigan, Ping-Chuan Wang, Rob Van Pelt
On-Site Speaker (Planned) Terence Costigan
Abstract Scope Additive manufacturing (AM) of metals is rapidly finding applications in various industries due to its ability to make complex geometries and reduced prototyping cost. However, certain disadvantages inherited in AM prevent it from becoming widely adopted, including surface roughness, lack of isotropic densification and dimension accuracy, etc. Such imperfections have significant impact on product performance and reliability. The goal for this research is to utilize ultrasonic excitation as the means for diagnosing such impact. The methodology currently under development employs a pair of conical stainless steel specimens with piezoelectric transducers sandwiched in between to induce vibration. In this presentation, feasibility of proposed test and the specimen design considerations will first be demonstrated with finite element modeling. Experimental results comparing between specimens prepared by AM and traditional subtractive machining process will be summarized, and the implication on nondestructive ultrasonic characterization of AM structures will be discussed.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A New Preheating Method for Electron Beam Powder Bed Fusion, Opening a Wider Range of Processable Feedstocks
Adaptive Multi-Beam Laser Additive Manufacturing (AMB-LAM) Technology: Instrumentation and Processes Development and Demonstration
Analysis of In-Situ, 3D Surround Digital Image Correlation with Mapped Thermography in Directed Energy Deposition
Benefits of In-situ Monitoring in Metal Additive Manufacturing
Characterization of 3D-printed Metals with Ultrasonic Technique
Combining In-situ Monitoring and X-ray Computed Tomography to Assess the Quality of Parts Manufactured by Powder Bed Fusion
Dynamics of Laser-powder-metal Interactions in L-PBF Captured by High Speed Imaging
In-Process Quality Control and Optimization for Ceramic 3D Printing
Investigations on Optical Emissions and Their Relation to Processing Parameters and Processing Regimes in The Laser Powder Bed Fusion Process
Machine Learning Enabled Acoustic Monitoring for Flaw Type Detection in Laser Powder Bed Additive Manufacturing
Mechanical In-situ µCT Testing of Lattice Structures Manufactured by Selective Laser Melting
Optical Emission Sensing for Laser-based Additive Manufacturing – What Are We Actually Measuring?
Polyspectral Analysis for In-situ Prediction of Deviations in Laser Powder Bed Fusion Additive Manufacturing
Real Time Monitoring of Electron Emissions during Electron Beam Powder Bed Fusion and Process Control for Arbitrary Geometries and Toolpaths
Using In-situ Process Monitoring Data to Identify Defective Layers in TI-6AL-4V Additively Manufactured Porous Biomaterials

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