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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Defects and Properties of Cast Metals
Presentation Title Mitigation of Cracking Formed during Wire Plus Arc Additive Manufacturing of High Alloyed Austenitic and Ferritic Structures
Author(s) Supriyo Ganguly, William James, James German, Soumyajit Koley, Kuladeep Rajamudili, Goncalo Pardal
On-Site Speaker (Planned) Supriyo Ganguly
Abstract Scope Wire plus arc additive manufacturing (WAAM) is the subject of significant research focus for relatively large scale structural and functional components, due to the potential advantages that it offers in material saving, logistical simplicity and in the application of multiple alloys in a geometrically optimised component. However, layer-by-layer deposition results into elastic, plastic, creep, and viscous deformation due to the multiple thermal cycles that a layer would endure. The presented study describes different cracking phenomena observed during manufacturing of high strength creep resistant nickel-based alloys and Fe-Co-V based soft magnetic material (SMM) structure. While hot, liquation, cracking was observed in high strength nickel-based alloys, cold cracking due to continuous evolution of residual stress state and microstructural conditions was observed in the SMM alloy. The orientation of the cracks with respect to the built structures was very different and completely different strategies were needed to deploy for their mitigation.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Solidification, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Machine Learning Approach for Prediction of the Size and Locations of Porosity in High Pressure Die Casting
Accurate Determination of the Liquidus Temperature to Avoid Defects Formation during Casting of Steels
Analyzing the Impact of Pore Defects on the Mechanical Behavior of Metal Parts Through Micromechanical Analysis
Avoiding the Cold Shut Defect by Introducing the Shape Factor Modifying Chvorinov’s Rule in Aluminum Gravity Die Casting
C-7: Effect of RE Content on TiN Inclusions Formation in P110-grade Casing Steel
C-8: Evolution of Inclusions in Rare Earth Treated Low Carbon Aluminum Killed (LCAK) Steel
C-9: Restricting Carbide Growth in High-chrome White Iron Using Sr-containing Additives
Casting and Calphad Simulation of Ferrous Alloys Processed by Hybrid Casting
Comparing Analysis Methods of Centerline Segregation in Steel Continuous Casting
Control of Surface Longitudinal Cracks during the Continuous Casting of Steel
Defects and Grain Structure Predictions of Nickel-base Superalloy Investment Castings
Experimental Validation of Advanced Shrinkage Porosity Simulations for Steel Castings
How Various Inoculants and Their Amount Influence on the Metal Expansion Penetration in Grey Cast Iron Component
Integrated Computational Materials Engineering Process Simulations for Predictions of Metal Casting Defects
Microalloying Cast Aluminum Alloy A206 for Enhanced Mechanical and Anti-corrosion Performance
Mitigation of Cracking Formed during Wire Plus Arc Additive Manufacturing of High Alloyed Austenitic and Ferritic Structures
Nanotechnology-enabled Investment Casting of High Strength Wrought Aluminum Alloys
Prediction of Defects in Metal Additive Manufacturing
Rapid Removal of Lead from Lead Brass Melt via Super Gravity Enrichment
Rapid Solidification of Titanium Alloy Swarf
Revealing the Microstructural and Defects Evolution Mechanisms of Aluminum Alloys at Freezing Range by Multiscale Characterization, Synchrotron X-ray Tomography, and CALPHAD Approaches
Simulations of Multi-component Solidification and Freckles in Alloys
Slag Entrainment and Entrapment Defects in Continuous Casting of Steel Slabs
Study of Tube/Pipe Cracking Induced by Casting Defects in Medium Carbon Steels
Systematic Variation of Clustered Porosity through Casting Parameter Modification
The Beneficial Effect of Minor Iron Additions on the Crack Susceptibility of Rapidly Solidified Aluminum Alloy 6060 Towards Additive Manufacturing Applications
The Visualisation of Hidden Damage in Cast Aluminium Components
Three-dimensional Microstructure Solidification Modelling Incorporating Concurrent Structural Mechanical Mechanisms
Varying Hall-Petch and Inverse Hall-Petch Regimes in Nanocrystalline CoCrFeMnNi High-Entropy Alloys under Shock Wave Loading
X-ray Imaging of Die-shape Effects on Defect Formation During Pressurised Casting

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