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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Nano and Micro Additive Manufacturing
Presentation Title F-63: Composition Control of Alloy Fabrication Using Localized Electrochemical Deposition for Small-Scale Additive Manufacturing
Author(s) Nikolaus Porenta, Mirco Nydegger, Maxence Menétrey, Rebecca Gallivan, Ralph Spolenak
On-Site Speaker (Planned) Nikolaus Porenta
Abstract Scope Alloying different metals has proven effective in optimizing material properties, including mechanical strength, plasmonic resonances, and corrosion resistance. Achieving precise control over the chemical composition of alloys is of paramount importance for many applications. However, several sub-micron resolution additive manufacturing techniques face challenges in fabricating a wide range of compositions. In this study, we leverage droplet-confined electroplating through electrohydrodynamic printing (EHD-RP) to develop a range of alloys that can be deposited into 3D geometries. Using aqueous mixed metal salt solutions, we demonstrate the ability to precisely control the composition of fabricated alloys. Microstructural investigation reveals a kinematically controlled deposition process. Nanoporous Ag with ligaments <100nm can be produced from our fabricated CuAg alloys, showing promising potential for surface-enhanced Raman spectroscopy applications. This innovative approach offers a pathway towards the development of tailored alloys with controlled compositions using small-scale additive manufacturing methods.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Nanotechnology, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

3D Microarchitectures of Metals, Ceramics, and Polymers, via Droplet-based Nanoprinting for Next Generation Biomedical Devices, Li-ion Batteries, and Robotic Skins
Additive Manufacturing at the Nanoscale - What Are the Materials Challenges?
Aerosol Jet 3D Printed Multi-layered Stretchable Decals for Biomonitoring Applications
Chemical Focusing of Electrochemical Additive Manufacturing: From Micro and Towards Nanoscale
Digitisation of Metal AM for Part Microstructure and Property Control
Direct Out-of-plane Writing of Metals on Insulators by Electron-beam-enabled Electrodeposition with Submicrometer Feature Size
Dynamically Size Droplet Printing (DynaSD): Towards Low-cost, High Value Metal Additive Manufacturing
F-63: Composition Control of Alloy Fabrication Using Localized Electrochemical Deposition for Small-Scale Additive Manufacturing
F-64: Powder Flow Analysis of Copper Nanoporous Micron-sized Powders and Nanoparticles for 3D Printing of Hierarchical Electrodes
Gold Micropillars by Aerosol Jet 3D Nanoprinting Method and Their Behavior Under Compressive Loads
Hydrogel-based Additive Manufacturing of Ceramics and Metals: Simple Chemistries for Advanced Materials
In-situ Resource Utilization of Lunar Highlands Regolith with Graphene Nanoplatelets via Additive Manufacturing
In-situ Studies of Surface Oxide Layer Fracture Upon Powder Particles Flattening
Investigating Governing Size Effect Mechanisms in Ti-6Al-4V Manufactured by Laser Powder Bed Fusion and Electron-Beam Melting
Liquid Metal Dealloying of Additively Manufactured Materials
Manufacturing Size Effect on the Microstructural, Static Mechanical, and Fatigue Properties of Additively Manufactured Ti-6Al-4V Microbeams
Micro Additive Manufacturing of Nd: YAG Ceramic with Optical-gain Properties
Microscale 3D Deposition of Metals by Solid-state Kinetic Bonding
Microstructure Control of Additively Manufacturing Metal Alloys through Microscale Laser Beam Engineering
Novel Approaches for Material and Alloy Design for Metal Additive Manufacturing
Rapid and High-resolution 3D Printing of Solid or Porous Copper Parts with Tunable Nano-porosity Enabled by μCLIP and Nanoporous Copper Powders
Reducing the Scale in Wire and Arc Additive Manufacturing
Size-Effects on Microstructure and Mechanical Properties in LPBF-Fabricated, Thin-walled Hastelloy X and SS316L Components
Strengthening Effect in 3D Architected Ni-Al2O3 Nanocomposite

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