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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Nano and Micro Additive Manufacturing
Presentation Title 3D Microarchitectures of Metals, Ceramics, and Polymers, via Droplet-based Nanoprinting for Next Generation Biomedical Devices, Li-ion Batteries, and Robotic Skins
Author(s) Rahul Panat
On-Site Speaker (Planned) Rahul Panat
Abstract Scope In this research, we develop a nature-inspired droplet-based nanoparticle 3D printing method that creates highly complex three-dimensional architected structures and use them to make new device structures. Fluid dynamics of aerosol microdroplets is used to stack nanoparticles (or 2D nanoflakes) in 3D space without auxiliary support to create such structures. First, this technique is used to realize next generation biomedical devices such as a biosensor that detects COVID-19 antibodies and antigens in 10 seconds. This is the fastest detection time for this biomarker. Second, we use 3D printing to create fully customizable brain-computer interfaces (BCIs) having recording densities of thousands of electrodes/cm2, which is 5-10x higher than the current state-of-the-art BCI technologies. The technology is tested by recording the action potentials from the mouse brain. The same technique is also used to create high-capacity Li-ion batteries and thin flexible robotic skins with embedded sensors.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Energy Conversion and Storage, Nanotechnology

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

3D Microarchitectures of Metals, Ceramics, and Polymers, via Droplet-based Nanoprinting for Next Generation Biomedical Devices, Li-ion Batteries, and Robotic Skins
Additive Manufacturing at the Nanoscale - What Are the Materials Challenges?
Aerosol Jet 3D Printed Multi-layered Stretchable Decals for Biomonitoring Applications
Chemical Focusing of Electrochemical Additive Manufacturing: From Micro and Towards Nanoscale
Digitisation of Metal AM for Part Microstructure and Property Control
Direct Out-of-plane Writing of Metals on Insulators by Electron-beam-enabled Electrodeposition with Submicrometer Feature Size
Dynamically Size Droplet Printing (DynaSD): Towards Low-cost, High Value Metal Additive Manufacturing
F-63: Composition Control of Alloy Fabrication Using Localized Electrochemical Deposition for Small-Scale Additive Manufacturing
F-64: Powder Flow Analysis of Copper Nanoporous Micron-sized Powders and Nanoparticles for 3D Printing of Hierarchical Electrodes
Gold Micropillars by Aerosol Jet 3D Nanoprinting Method and Their Behavior Under Compressive Loads
Hydrogel-based Additive Manufacturing of Ceramics and Metals: Simple Chemistries for Advanced Materials
In-situ Resource Utilization of Lunar Highlands Regolith with Graphene Nanoplatelets via Additive Manufacturing
In-situ Studies of Surface Oxide Layer Fracture Upon Powder Particles Flattening
Investigating Governing Size Effect Mechanisms in Ti-6Al-4V Manufactured by Laser Powder Bed Fusion and Electron-Beam Melting
Liquid Metal Dealloying of Additively Manufactured Materials
Manufacturing Size Effect on the Microstructural, Static Mechanical, and Fatigue Properties of Additively Manufactured Ti-6Al-4V Microbeams
Micro Additive Manufacturing of Nd: YAG Ceramic with Optical-gain Properties
Microscale 3D Deposition of Metals by Solid-state Kinetic Bonding
Microstructure Control of Additively Manufacturing Metal Alloys through Microscale Laser Beam Engineering
Novel Approaches for Material and Alloy Design for Metal Additive Manufacturing
Rapid and High-resolution 3D Printing of Solid or Porous Copper Parts with Tunable Nano-porosity Enabled by μCLIP and Nanoporous Copper Powders
Reducing the Scale in Wire and Arc Additive Manufacturing
Size-Effects on Microstructure and Mechanical Properties in LPBF-Fabricated, Thin-walled Hastelloy X and SS316L Components
Strengthening Effect in 3D Architected Ni-Al2O3 Nanocomposite

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