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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Solidification in External Fields
Presentation Title Microstructure Control in Additive Manufacturing Using Magnetic Fields and Strategic Scanning
Author(s) Ivars Krastins, Xianqiang Fan, Catherine Tonry, Peter Soar, Koulis Pericleous, Peter D. Lee, Andrew Kao
On-Site Speaker (Planned) Ivars Krastins
Abstract Scope The use of magnetic fields in laser additive manufacturing leads to thermoelectric magnetohydrodynamics (TEMHD). This phenomenon takes place in meltpools where the applied magnetic field interacts with the thermoelectric currents generated by large temperature gradients and induces flow. The melt flow governs the heat and mass transport and impacts the meltpool morphology. Scanning strategy can also modify the meltpool dynamics and solidification microstructure. To explore these phenomena a bespoke numerical code TESA (ThermoElectric Solidification Algorithm) has been employed. It is a parallel multiscale code that uses the Cellular Automata and Lattice Boltzmann methods. The results show that the numerical model can capture the competition between the TEMHD and Marangoni flow resulting in deep and narrow or shallow and wide meltpool shapes. Furthermore, the differences in electric conductivities introduced by the multilayer printing approach lead to asymmetric thermoelectric current formations that further impact the meltpool dynamics and the final alloy microstructure.
Proceedings Inclusion? Planned:
Keywords Modeling and Simulation, Solidification, Additive Manufacturing

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Analogue Study of Nanoparticles' Deagglomeration in Lightweight Alloys Melt
Dynamic Nucleation Events in Zr-2.5Nb during Microgravity Electromagnetic Levitation Experiments
Dynamics of Individual Bubbles in Acoustic Cavitation-induced Solidification Using High-Speed Imaging and Deep Learning
Industrial Trials of Permanent Magnet Stirring during Billet Continuous Casting
Influence of Static Magnetic Field on the Solidification of Inconel 718 Alloys during Additive Manufacturing
Influence of the Coriolis Force on the Macrosegregation of a Steel Alloy
Insights into Phase Refinement via Low-power Electric Current Processing by Synchrotron-based Imaging
Manipulating Flow during Solidification Using Magnetic Fields
Microstructure Control in Additive Manufacturing Using Magnetic Fields and Strategic Scanning
Multiphysics Modelling of the Solidification Dynamics in Pulse Magnetic Fields and Validation by Synchrotron X-ray Imaging
Operando Studies of Phase Nucleation and Growth Dynamics of Metal Alloys in Solidification Under External Fields by Synchrotron X-ray Imaging and Scattering
Solidification of Gallium Indium in Static and Pulsed Magnetic Fields
Solidification of Glass Forming Metallic Liquids Under Aerodynamic Levitation
Structure and Properties of the Terrestrial vs. Microgravity Solders Under Extreme Conditions of Elevated and Cryo Temperatures
The Effects of External Magnetic Field on Keyhole Behavior in Laser Spot Welding of 316L SS Using In-situ X-ray Imaging

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