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Meeting MS&T23: Materials Science & Technology
Symposium Additive Manufacturing of Titanium-based Materials: Processing, Microstructure and Material Properties
Presentation Title A-11: In-situ Detection and Ex-situ Characterization of Porosity in Laser Powder-bed Fusion (LPBF)
Author(s) Nismath V H, Kevin Chou
On-Site Speaker (Planned) Nismath V H
Abstract Scope Melt pool instability under constantly changing physical phenomena, such as the recoil pressure, causes porosity defects in LPBF parts, deteriorating their structures and mechanical properties. Hence, an efficient closed-loop control strategy for adjusting process parameters in-situ is desired in LPBF. High frequency melt-pool signatures during laser scanning are plausibly key factors, which reflect the instantaneous state of a melt pool as well as the surrounding scanning area. However, the lack of confidence in monitoring melt-pool signatures is one of major reasons why melt pool controls are of an utmost challenge. This study aims to develop a correlation between melt pool variations during LPBF processing and porosity in LPBF parts. Melt pool dimensions were monitored using a near-infrared thermal imager during the LPBF fabrication of Ti6Al4V specimens with varied process parameters. Ex-situ characterization of porosity in the specimens was performed using a micro-CT scanner and the results were analyzed for correlations.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A-11: In-situ Detection and Ex-situ Characterization of Porosity in Laser Powder-bed Fusion (LPBF)
A-12: Surface Color Relation to Alpha Case Formation in Ti-6Al-4V
Comparing Fatigue Behavior of L-PBF Samples of Nb-48%Ti Produced with Two Different Types of Powder
Correlating Laser Based Powder Bed Processing Conditions to the Fatigue Behavior of Additively Manufactured Ti-6Al-4V with As-Built Surfaces
Development of Clean Hot Isostatic Pressing for AM Ti64
In-situ Synchrotron Diffraction Study of Tensile Deformation of Bimodal Microstructure in L-PBF Processed Ti-6Al-4V
Measurement of Residual Stresses with High Resolution EBSD in Additively Built Commercially Pure Titanium
Microstructure Evolution Effects from Variable Preheat Temperature in Laser Powder-bed Fusion of Ti-6Al-4V
Microstructure Mechanical Property Relationship for Post Heat-treated Electron Beam Melted Ti-6Al-4V Alloy
Process-Microstructure-property Relationships in AM Ti-6Al-4V
Rapid Assessment of the Fatigue Resistance of Electron Beam Melted Ti-6Al-4V Using a Multi-Step Test (MST)
Structural Developments and Nano-mechanical Properties of 3d Printed Zirconia Reinforced TI6AL4V
Studying Nanoscale Ti5Si3 Quasi-continuous Network in the Selective Laser Melted Titanium Matrix Nanocomposites
Tensile and Fatigue Behavior of an Additively Manufactured Near-α titanium Alloy
Understanding the Microstructure and Deformation Behavior in the Selective Laser Melted Ti-5Al-5Mo-5V-3Cr Alloy
Variations Across Length Scales in Additively Manufactured Ti-6Al-4V Parts: Challenges to Repeatability and Reproducibility

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