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Meeting MS&T23: Materials Science & Technology
Symposium Additive Manufacturing of Titanium-based Materials: Processing, Microstructure and Material Properties
Presentation Title Rapid Assessment of the Fatigue Resistance of Electron Beam Melted Ti-6Al-4V Using a Multi-Step Test (MST)
Author(s) Jacob Pellicotte, Md Abir Hossain, Calvin Stewart
On-Site Speaker (Planned) Jacob Pellicotte
Abstract Scope This study aims to rapidly screen the high-temperature fatigue resistance of additively manufactured materials using the multi-step test (MST). Despite the potential of additive manufacturing, the fatigue response is typically determined by testing in triplicates or more to recognize challenges of variability. That said, challenges intensify in high-temperature environments where time-dependent deformation processes are active. To address this, the MST rapidly assesses the fatigue response by subjecting a single specimen to a constant stress amplitude for a fixed number of cycles, step-increasing the stress amplitude, and repeating the process. Testing establishes the stress-strain relationship across stress amplitudes and the limiting stress range where stability breaks down. In this study, six orientations of electron beam melted Ti-6Al-4V specimens are tested using a ten-step MST at 450°C. Quantitative analysis of cycles to failure and strain energy dissipated is performed. The MST utilizes a servo-hydraulic load frame, induction heater, and various microscopy techniques.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A-11: In-situ Detection and Ex-situ Characterization of Porosity in Laser Powder-bed Fusion (LPBF)
A-12: Surface Color Relation to Alpha Case Formation in Ti-6Al-4V
Comparing Fatigue Behavior of L-PBF Samples of Nb-48%Ti Produced with Two Different Types of Powder
Correlating Laser Based Powder Bed Processing Conditions to the Fatigue Behavior of Additively Manufactured Ti-6Al-4V with As-Built Surfaces
Development of Clean Hot Isostatic Pressing for AM Ti64
In-situ Synchrotron Diffraction Study of Tensile Deformation of Bimodal Microstructure in L-PBF Processed Ti-6Al-4V
Measurement of Residual Stresses with High Resolution EBSD in Additively Built Commercially Pure Titanium
Microstructure Evolution Effects from Variable Preheat Temperature in Laser Powder-bed Fusion of Ti-6Al-4V
Microstructure Mechanical Property Relationship for Post Heat-treated Electron Beam Melted Ti-6Al-4V Alloy
Process-Microstructure-property Relationships in AM Ti-6Al-4V
Rapid Assessment of the Fatigue Resistance of Electron Beam Melted Ti-6Al-4V Using a Multi-Step Test (MST)
Structural Developments and Nano-mechanical Properties of 3d Printed Zirconia Reinforced TI6AL4V
Studying Nanoscale Ti5Si3 Quasi-continuous Network in the Selective Laser Melted Titanium Matrix Nanocomposites
Tensile and Fatigue Behavior of an Additively Manufactured Near-α titanium Alloy
Understanding the Microstructure and Deformation Behavior in the Selective Laser Melted Ti-5Al-5Mo-5V-3Cr Alloy
Variations Across Length Scales in Additively Manufactured Ti-6Al-4V Parts: Challenges to Repeatability and Reproducibility

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