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Meeting MS&T23: Materials Science & Technology
Symposium Additive Manufacturing of Titanium-based Materials: Processing, Microstructure and Material Properties
Presentation Title Correlating Laser Based Powder Bed Processing Conditions to the Fatigue Behavior of Additively Manufactured Ti-6Al-4V with As-Built Surfaces
Author(s) Jayme S. Keist, Scott Tokarz, Edward Reutzel, Vernon Cole, Debasis Sengupta
On-Site Speaker (Planned) Jayme S. Keist
Abstract Scope The fatigue of additively manufactured (AM) Ti-6Al-4V components varies widely depending on the surface condition. Although AM within a powder bed fusion (PBF) process allows for greater design freedom, the presence of as-built surfaces makes components prone to premature failure. Therefore, machining is usually employed to help improve the fatigue performance. Machining all surfaces, however, may be unrealistic for components with complicated geometries and with internal features. Instead, optimizing the PBF processing conditions can help improve the resulting fatigue performance of components with as-built surfaces. In this research, the impact of processing conditions such as layer thickness, build angle, and contour scanning strategies were investigated on the resulting roughness and high cycle fatigue performance. In addition, machine learning helped target critical processing parameters and revealed build design considerations that could be optimized to assure improved fatigue performance for components with as-built surfaces.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A-11: In-situ Detection and Ex-situ Characterization of Porosity in Laser Powder-bed Fusion (LPBF)
A-12: Surface Color Relation to Alpha Case Formation in Ti-6Al-4V
Comparing Fatigue Behavior of L-PBF Samples of Nb-48%Ti Produced with Two Different Types of Powder
Correlating Laser Based Powder Bed Processing Conditions to the Fatigue Behavior of Additively Manufactured Ti-6Al-4V with As-Built Surfaces
Development of Clean Hot Isostatic Pressing for AM Ti64
In-situ Synchrotron Diffraction Study of Tensile Deformation of Bimodal Microstructure in L-PBF Processed Ti-6Al-4V
Measurement of Residual Stresses with High Resolution EBSD in Additively Built Commercially Pure Titanium
Microstructure Evolution Effects from Variable Preheat Temperature in Laser Powder-bed Fusion of Ti-6Al-4V
Microstructure Mechanical Property Relationship for Post Heat-treated Electron Beam Melted Ti-6Al-4V Alloy
Process-Microstructure-property Relationships in AM Ti-6Al-4V
Rapid Assessment of the Fatigue Resistance of Electron Beam Melted Ti-6Al-4V Using a Multi-Step Test (MST)
Structural Developments and Nano-mechanical Properties of 3d Printed Zirconia Reinforced TI6AL4V
Studying Nanoscale Ti5Si3 Quasi-continuous Network in the Selective Laser Melted Titanium Matrix Nanocomposites
Tensile and Fatigue Behavior of an Additively Manufactured Near-α titanium Alloy
Understanding the Microstructure and Deformation Behavior in the Selective Laser Melted Ti-5Al-5Mo-5V-3Cr Alloy
Variations Across Length Scales in Additively Manufactured Ti-6Al-4V Parts: Challenges to Repeatability and Reproducibility

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