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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Melt Processing, Casting and Recycling
Presentation Title Mechanisms of Twin-roll Caster Tips Degradation
Author(s) Guillaume Girard, François Veillette, William Roy
On-Site Speaker (Planned) Guillaume Girard
Abstract Scope Blackening and degradation of twin roll caster (TRC) tips can be observed at the leading edge closest to the caster roll shell and on the hot face of the tip in the regions in contact with molten aluminium after prolonged contact times. Although commonly observed, the exact mechanisms involved in the blackening reactions have never been researched and documented in depth. This paper details the analysis and investigations performed, provides insight into the reactions, and offers a comprehensive understanding of the mechanisms involved. It is shown that silica, from both the colloidal binder and aluminosilicate fibers used in the tip manufacturing process, gets reduced by molten aluminium via the formation of corundum and spinel phases, while blackening at the leading edge, is the result of staining from the release agent burning in the vicinity of the tip.
Proceedings Inclusion? Planned: Light Metals
Keywords Aluminum, Characterization, Phase Transformations

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Passive Approach to Butt Swell Management
A PoDFA Benchmarking Study Between Manual and AI Supervised Machine Learning Methods to Evaluate Inclusions in Wrought and Foundry Aluminum Alloys
An Estimation of Scrap Melting Rates by an Inverted Chvorinov Method
Automated Metal Cleanliness Analyzer (AMCA): Improving Digital Image Analysis of PoDFA Micrographs by Combining Deterministic Image Segmentation and Unsupervised Machine Learning
Characterization of Cr-Bearing Intermetallics Causing Pinhole Formation in Twin Roll Cast 8079 Aluminum Alloy Thin Foils
Corrosion of EN-AW 3105 Aluminum Strip Produced via Twin-roll Casting With a Steel/Copper Roll Pair
Decarbonization of Aluminum Reverberatory Furnaces: The Case of Plasma Melting
Dissolution Rates of Various Manganese Alloying Elements in Aluminium
Efficient Molten Metal Transfer in the Cast House: Introducing a New Thermal Insulation Solution
Elemental Analysis and Classification of Molten Aluminum Alloys by LIBS
Enhancing Quantification of Inclusions in PoDFA Micrographs Through Integration of Deterministic and Deep Learning Image Analysis Algorithms
Formation Kinetics of TiB2 in Aluminum Melt Studied Using Laser-induced Breakdown Spectroscopy
In Situ Experimental Study of Nucleation and Growth of Fe-Al Based Intermetallics: An Insight for Designing Next-generation Recycling Friendly Alumninium Alloys
Influence of Chemistry and Direct Chill (DC) Casting Parameters on the Formation of Altenpohl Zone in 5xxx Alloys
Influence of Water Vapor on the Oxidation Behavior of Molten Aluminum Magnesium Alloys
K-12: Fractional Crystallization Process With Electromagnetic Stirring for Upgrade Recycling of Aluminum
Liquid Alloy Atomistic Modelling Perspective to Al Alloy Design
Measurement of the Heat Transfer in the Primary Cooling Area of a Laboratory Direct Chill Casting Plant for Alloy Design
Mechanisms of Twin-roll Caster Tips Degradation
Optimization of Boron Treatment for Production of 1370 Electrically Conductive Grade Aluminium Alloy
Recovery Considerations in the Pyrometallurgical Recycling of Used Beverage Cans
Results Achieved with the Application of Optifine High Efficiency Grain Refiner in the Production of AA5182 Can Lid Stock
Reverberatory Furnaces Decarbonization – The Case of Hydrogen Combustion: Proof of Concept and First Experimental Results on Borel Furnace
Revolutionizing Slab Casting: Unveiling the Power of AI and Computer Vision
Silicon Depletion in Ceramic Foam Filters (CFFs) during Aluminium Melt Filtration
Standardization of Launder Systems for Aluminum Casting
Study of Vertical Folds Formation on Al – Mg Alloys during Direct Chill (DC) Casting
Thermomechanical Modeling on AirSlip® Billet DC Casting of High-strength Crack-prone Aluminum Alloys

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