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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Melt Processing, Casting and Recycling
Presentation Title Influence of Chemistry and Direct Chill (DC) Casting Parameters on the Formation of Altenpohl Zone in 5xxx Alloys
Author(s) Akash Pakanati, Snorre Rist, Thomas Hartmut Ludwig, Eystein Vada, Shiva Talatori, Jan-Erik Ødegård
On-Site Speaker (Planned) Thomas Hartmut Ludwig
Abstract Scope Anodization of 1xxx and 5xxx aluminium alloy sheets improve the corrosion resistance, in addition to providing a bright and shiny appearance. These properties find application in a variety of building exterior and decorative purposes. However, Altenpohl zones are a typical defect observed in some of the 1xxx and 5xxx series aluminium alloys depending on their Fe-to-Si ratio. This defect is a consequence of different iron bearing particles responding differently to etching during the anodizing process. Considerable research was conducted to study Altenpohl zone formation in 1xxx and 5xxx alloys. This paper aims to improve and extend the knowledge base where the influence of alloy chemistry and casting speed on the formation and extent of Altenpohl zones in a commercially available 5005 alloy has been studied. Based on the results, recommendations on chemistry and process parameters are provided to control Altenpohl zone formation during DC casting of rolling slabs
Proceedings Inclusion? Planned: Light Metals
Keywords Aluminum, Solidification, Characterization

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Passive Approach to Butt Swell Management
A PoDFA Benchmarking Study Between Manual and AI Supervised Machine Learning Methods to Evaluate Inclusions in Wrought and Foundry Aluminum Alloys
An Estimation of Scrap Melting Rates by an Inverted Chvorinov Method
Automated Metal Cleanliness Analyzer (AMCA): Improving Digital Image Analysis of PoDFA Micrographs by Combining Deterministic Image Segmentation and Unsupervised Machine Learning
Characterization of Cr-Bearing Intermetallics Causing Pinhole Formation in Twin Roll Cast 8079 Aluminum Alloy Thin Foils
Corrosion of EN-AW 3105 Aluminum Strip Produced via Twin-roll Casting With a Steel/Copper Roll Pair
Decarbonization of Aluminum Reverberatory Furnaces: The Case of Plasma Melting
Dissolution Rates of Various Manganese Alloying Elements in Aluminium
Efficient Molten Metal Transfer in the Cast House: Introducing a New Thermal Insulation Solution
Elemental Analysis and Classification of Molten Aluminum Alloys by LIBS
Enhancing Quantification of Inclusions in PoDFA Micrographs Through Integration of Deterministic and Deep Learning Image Analysis Algorithms
Formation Kinetics of TiB2 in Aluminum Melt Studied Using Laser-induced Breakdown Spectroscopy
In Situ Experimental Study of Nucleation and Growth of Fe-Al Based Intermetallics: An Insight for Designing Next-generation Recycling Friendly Alumninium Alloys
Influence of Chemistry and Direct Chill (DC) Casting Parameters on the Formation of Altenpohl Zone in 5xxx Alloys
Influence of Water Vapor on the Oxidation Behavior of Molten Aluminum Magnesium Alloys
K-12: Fractional Crystallization Process With Electromagnetic Stirring for Upgrade Recycling of Aluminum
Liquid Alloy Atomistic Modelling Perspective to Al Alloy Design
Measurement of the Heat Transfer in the Primary Cooling Area of a Laboratory Direct Chill Casting Plant for Alloy Design
Mechanisms of Twin-roll Caster Tips Degradation
Optimization of Boron Treatment for Production of 1370 Electrically Conductive Grade Aluminium Alloy
Recovery Considerations in the Pyrometallurgical Recycling of Used Beverage Cans
Results Achieved with the Application of Optifine High Efficiency Grain Refiner in the Production of AA5182 Can Lid Stock
Reverberatory Furnaces Decarbonization – The Case of Hydrogen Combustion: Proof of Concept and First Experimental Results on Borel Furnace
Revolutionizing Slab Casting: Unveiling the Power of AI and Computer Vision
Silicon Depletion in Ceramic Foam Filters (CFFs) during Aluminium Melt Filtration
Standardization of Launder Systems for Aluminum Casting
Study of Vertical Folds Formation on Al – Mg Alloys during Direct Chill (DC) Casting
Thermomechanical Modeling on AirSlip® Billet DC Casting of High-strength Crack-prone Aluminum Alloys

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