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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Melt Processing, Casting and Recycling
Presentation Title K-12: Fractional Crystallization Process With Electromagnetic Stirring for Upgrade Recycling of Aluminum
Author(s) Yuichiro Murakami, Keiji Shiga, Naoki Omura
On-Site Speaker (Planned) Yuichiro Murakami
Abstract Scope Aluminum alloy is a lightweight material contributing to the reduction of greenhouse gas emissions. However, the production of primary aluminum ingots through electrolytic smelting is a process that consumes a significant amount of electric power, posing a challenge to the widespread use of aluminum alloy. Recycled aluminum has a lower carbon footprint, but its applications are limited due to impurities. Fractional crystallization, a refining method, can enhance purity, although yields decrease for high-impurity scraps. In this study, electromagnetic stirring (EMS) was applied to increase yield. The molten Al-5%Si alloy was cooled while EMS was applied. Then, the semi-solid alloy was separated into a purified fraction and a residue containing impurities using a perforated metal plate. The purified fractions had a Si concentration of 1.4%, while the residue fractions had a Si concentration of 11.1%. These results suggest the potential for recycling casting aluminum alloy scraps into wrought alloy.
Proceedings Inclusion? Planned: Light Metals
Keywords Recycling and Secondary Recovery, Aluminum, Solidification

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Passive Approach to Butt Swell Management
A PoDFA Benchmarking Study Between Manual and AI Supervised Machine Learning Methods to Evaluate Inclusions in Wrought and Foundry Aluminum Alloys
An Estimation of Scrap Melting Rates by an Inverted Chvorinov Method
Automated Metal Cleanliness Analyzer (AMCA): Improving Digital Image Analysis of PoDFA Micrographs by Combining Deterministic Image Segmentation and Unsupervised Machine Learning
Characterization of Cr-Bearing Intermetallics Causing Pinhole Formation in Twin Roll Cast 8079 Aluminum Alloy Thin Foils
Corrosion of EN-AW 3105 Aluminum Strip Produced via Twin-roll Casting With a Steel/Copper Roll Pair
Decarbonization of Aluminum Reverberatory Furnaces: The Case of Plasma Melting
Dissolution Rates of Various Manganese Alloying Elements in Aluminium
Efficient Molten Metal Transfer in the Cast House: Introducing a New Thermal Insulation Solution
Elemental Analysis and Classification of Molten Aluminum Alloys by LIBS
Enhancing Quantification of Inclusions in PoDFA Micrographs Through Integration of Deterministic and Deep Learning Image Analysis Algorithms
Formation Kinetics of TiB2 in Aluminum Melt Studied Using Laser-induced Breakdown Spectroscopy
In Situ Experimental Study of Nucleation and Growth of Fe-Al Based Intermetallics: An Insight for Designing Next-generation Recycling Friendly Alumninium Alloys
Influence of Chemistry and Direct Chill (DC) Casting Parameters on the Formation of Altenpohl Zone in 5xxx Alloys
Influence of Water Vapor on the Oxidation Behavior of Molten Aluminum Magnesium Alloys
K-12: Fractional Crystallization Process With Electromagnetic Stirring for Upgrade Recycling of Aluminum
Liquid Alloy Atomistic Modelling Perspective to Al Alloy Design
Measurement of the Heat Transfer in the Primary Cooling Area of a Laboratory Direct Chill Casting Plant for Alloy Design
Mechanisms of Twin-roll Caster Tips Degradation
Optimization of Boron Treatment for Production of 1370 Electrically Conductive Grade Aluminium Alloy
Recovery Considerations in the Pyrometallurgical Recycling of Used Beverage Cans
Results Achieved with the Application of Optifine High Efficiency Grain Refiner in the Production of AA5182 Can Lid Stock
Reverberatory Furnaces Decarbonization – The Case of Hydrogen Combustion: Proof of Concept and First Experimental Results on Borel Furnace
Revolutionizing Slab Casting: Unveiling the Power of AI and Computer Vision
Silicon Depletion in Ceramic Foam Filters (CFFs) during Aluminium Melt Filtration
Standardization of Launder Systems for Aluminum Casting
Study of Vertical Folds Formation on Al – Mg Alloys during Direct Chill (DC) Casting
Thermomechanical Modeling on AirSlip® Billet DC Casting of High-strength Crack-prone Aluminum Alloys

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