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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Materials Processing Fundamentals: Iron and Steel Production
Presentation Title A Novel Electrode Model for Søderberg Electrodes
Author(s) Kurian J. Vachaparambil, Stein Tore Johansen, Sten Yngve Larsen, Mehdi Kadkhodabeigi, Torbjørn Pettersen
On-Site Speaker (Planned) Kurian J. Vachaparambil
Abstract Scope Søderberg electrodes are used commonly in submerged arc furnaces for production of ferroalloys and non-ferrous metals. These electrodes, used to supply AC current into the furnace, consists of paste (a mixture of petrol coke and coal tar pitch) that eventually gets baked - a temperature driven process. With increase in the electrode size and current supplied, safe operation of the electrode requires models that can predict the conditions experienced during operation. Such models, often referred to as 'electrode models', have predominately been developed by Elkem in literature. In this work, a novel axisymmetric transient Søderberg electrode model is presented. The model is used to simulate an electrode undergoing various slips, variations in electrode current, casing/briquette addition, and other operational scenarios, such as shut down operation. The model is observed to run much faster than real time, thus enabling its potential use in hybrid digital twin type of applications in industries.
Proceedings Inclusion? Planned:
Keywords Modeling and Simulation, Pyrometallurgy, Process Technology

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Novel Electrode Model for Søderberg Electrodes
Analysis and Optimization Suggestions of Media-Carbon Microalloyed Steel Nozzle Clogging
Analysis of the Causes of Drilling Cracks in Free-cutting Silver Bright Rods
Chromium-Nickel-Molybdenum Ferroalloys for Stainless Steel Production via Sulfide Chemistry
Density Functional Theory (DFT)Simulation of Micro Surface Properties of FeO
Effect of Heating Rate on the Production of Iron Nugget from Off-grade Iron Ore Fines
Effect of Super-gravity Field on the Purification and Solidification Structure of Oxygen Free Copper (OFC)
Influence of High Magnetic Fields on Diffusion of C in Fe for Energy-efficient Processing of Steel
Influence of TiO2 and V2O3 on the Viscosity and Flow Behaviour of Iron Making Slag
Low Carbon Smelting Practice of Large Blast Furnaces by Using of High Pellet Ratio
Modification and Evaluation of Desulfurization and Denitrification of 360m2 Sintering Machine in Shougang Qian’an Company
Numerical Simulation of Slag-iron Flow in Simple Coke Bed
Optimization of Submerged Nozzle and Chamfer Design in the Mold of Bloom Continuous Casting Process Using Numerical Simulation
Production of Soft Magnetic Composites Using Cold Sintering Technique for Metals
Removing the Inclusions in Four-strand Asymmetrical Tundish by Using a Crutch-shaped Baffle
Research and Practice on the Technology of Ultra-thick Bed Sintering of Iron Ore in Shougang Jingtang Sintering Plant
Simulation on the Melting Behavior of Steel Scrap in a Converter with Top-bottom Combined Blowing
Study on the Key Technology of Preparing Vanadium Base Alloy for Nuclear Power
Study on the Phase Transformation Mechanism of Continuous Casting Mold Flux Controlled by Electric Pulse
The Behavior of Fine Dust from Materials Processing under the Acoustic Field
Thermodynamic Properties of Sulfur in the CaO-AlO1.5-LaO1.5-CeO1.5 System
Thermodynamic Properties of Zn-Al-Mg-, Mg-Al- and Al-Si-based Eutectic Alloys for Latent Heat Storage
Utilizing Hybrid Hot-Wire Laser DED to Repair Fractured Surfaces of H-13 Tool Steel

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