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Meeting MS&T22: Materials Science & Technology
Symposium Manufacturing and Processing of Advanced Ceramic Materials
Presentation Title High Throughput, Ultra-fast Laser Sintering of Alumina Sample Array for Establishing the Machine-learning-based Mapping Between Microstructure and Hardness
Author(s) Fei Peng, Hai Xiao, Dongsheng Li, Rajendra K Bordia, Jianhua Tong, Jianan Tang, Xiao Geng, Siddhartha Sarkar, Bridget Sheridan
On-Site Speaker (Planned) Fei Peng
Abstract Scope We report ultra-fast laser sintering of alumina that achieves the desired density and microstructure for alumina within ~10 seconds. Compared to furnace sintering, ultra-fast laser sintering can either suppress or enlarge the grain size for the same sintering density. A sample array of ~80 sample units (~500 μm × 500 μm × 100 μm each) can be sintered simultaneously under one laser scan, which results in various microstructures for each sample unit due to the laser power distribution. The hardness of each sample unit and corresponding microstructure were characterized to establish the datasets for machine learning (ML) training. The hardness vs. relative density data obtained from this high throughput method, well match the literature data. We developed ML algorithms that can precisely predict the laser-sintered alumina microstructure from the hardness values and also precisely predict the hardness of the laser-sintered alumina from the SEM micrographs with less than 5% error.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Comprehensive Approach to Ceramic Forming Processes
A Novel Approach to Estimate the Hamaker Constant of Ceramic Systems
A Polyvinyl Pyrrolidone Based Binder for PZT Ceramics
Alumina-based Coatings for Metal-cutting Applications
Ceramic Binder Jetting Additive Manufacturing
Characterization of Early Stage Sintering in Hydroxyapatite via Thermal Conductivity Measurements
Cold and Flash Sintering of Metal-doped LLZO for Solid-State Battery Applications
Cold Sintering of Potassium Sodium Niobate, K0.5Na0.5NbO3
Current Progress in Synthesis and Design of Ternary Phases
Densification and Phase Analysis of Zirconium Carbide Ceramics with Different Carbon Contents
Development of CeO2 Stabilized ZrO2 Inks for DIW
Development of Textured UHTC Borides Using Extremely Low Magnetic Fields
Doping Alumina with Carbon?
Fabrication and Microstructure Representation of Heterogeneous Gradient Complex Materials
Flash Sintering of Ceramics: Towards Homogeneous Components with Improved Mechanical Properties
High Throughput, Ultra-fast Laser Sintering of Alumina Sample Array for Establishing the Machine-learning-based Mapping Between Microstructure and Hardness
Impact of Embossing Geometry on the Replication Accuracy of Microchannels in Tape Cast Ceramics
Investigation of Electrical Properties of BaTiO3-PEEK cComposite Processed by Cold Sintering
Investigation of Lamination Approaches for SiC-filled Thermoplastic Polymer Blends
Multi-Material 3D Printing of Ceramics: Process Overview and Successful Trial Examples
Neutron Scattering Visualizing Defects Generation and Structure Recovery in Ball-milled Spinel Oxide
Open Platform Material Development for Additive UV Polymer Manufacturing
Passive pH Control Using Ceramic Particles
Preparation of BaTiO3 Composites by Cold Sintering Process
Process Capability of Lithography-based Ceramic Manufacturing
Processing of High Entropy Garnet Optical Ceramics
Role of Processing and Microstructure on the Phase Transformation in High Entropy Oxides
Surface Area Reduction Behavior of Various Forming Methods of Alumina
The Correlation of Mullite Formation in Porcelains with the Glass Formation Boundary
The Optimization of Field Assisted Sintering Technology and Processing for Ultrahigh Temperature Ceramics for Extreme Environments
Thermal and Mechanical Properties of Freeze-tape Cast Derived Ceramic-metal Composites
Ultra-fast Densification of UHTC ZrB2
Ultrafast High Temperature Sintering of Ceramic Materials for High Temperature Applications
Ultrafast Sintering with and without Electric Fields and Electrochemically Controlled Microstructural Evolution
Utilizing Cold Sintering in the Design and Integration of New Functional Composite Materials

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