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Meeting 2023 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing: Beyond on the Beam IV
Presentation Title Characterization of an Additively-manufacturable Ammonium Perchlorate Composite Rocket Propellant
Author(s) Dylan Purcell, Michael J Hargather, Chelsey Z Hargather
On-Site Speaker (Planned) Dylan Purcell
Abstract Scope Ammonium perchlorate composite rocket propellant (APCP) is a commonly used solid propellant in commercial and defense applications. Current solid rocket motors are manufactured through a propellant casting process, which has high associated costs and imposes limitations on the internal structure and composition of the motor. In the present work, an APCP propellant designed for additive manufacture is characterized in terms of viscosity and yield stress of the non-Newtonian uncured material, as well as the final product’s layer-bonding behavior and combustion performance. Spindle and extrusion-based viscometry methods are used to examine the uncured material, while microscopy and tensile testing are employed for the analysis of the cured structure. Combustion behavior is quantified using a strand-burning apparatus. Properties of the final product are compared to tabulated structural and combustion ranges for APCP, and the applications for the material are discussed.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Mechanical Properties, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A-41: Redeposition and Grain Refinement of AA6061 Produced Using Additive Friction Stir Deposition
A High-throughput Process for Mechanical Characterization of Ceramic Materials Produced by Direct Ink Writing
A New Approach to the Manufacturing of Metallic Lattice Parts by Combining Polymer Additive Manufacturing and Electroplating
Additive Friction Stir Deposition of IN625-316L Bimetal
Capturing the Thermo-mechanical History of Additive Friction Stir Deposited Al6061 Using a Three-dimensional CFD Based Numerical Model
Characterization of an Additively-manufacturable Ammonium Perchlorate Composite Rocket Propellant
Effect of Additive Friction Stir Deposition Tool Geometry on Material Mixing and Microstructure Gradient of Al Alloys
Electroplating Powder for Cold Spray Applications
Engineering Powder Characteristics of WC-Co for Binderjet Processing
Evolution of Precipitate Structure in AA7050 Produced by Additive Friction Stir Deposition
Friction Stir Additive Manufacturing of Al-5083
Liquid Metal Jetting Based Additive Manufacturing of Cu-Al-Fe Bronze Alloy
Optimization of Mechanical Performance of Cold Sprayed Niobium
Physical Trends Unraveled by Integrated In Situ Monitoring in Additive Friction Stir Deposition-Enabled Repair
Quantification of Defects in Binder-jet Printed Steel Parts Using Confocal Imaging and Machine Learning
Recycled Ti-6Al-4V Powder Processed by Fusion Deposition Modelling (FDM)
Shape and Microstructural Characterization of Commercially Pure Titanium Feedstock Powders for Cold Spray Additive Manufacturing
Solid State Additive Manufacturing of Magnesium via Friction Stir Deposition
Solid State Additive Manufacturing of Oxide Dispersion Strengthened FeCrAl Alloy through Metal Extrusion Method
Teaching Printers How to Print: From G-Code to Integrating AI and Cloud Computing into Additive Manufacture
Through-Process Experimental Approach for Optimization of Powder Feedstock for Cold Spray Additive Manufacturing

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