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Meeting 2023 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing: Beyond on the Beam IV
Presentation Title Quantification of Defects in Binder-jet Printed Steel Parts Using Confocal Imaging and Machine Learning
Author(s) Pooja Maurya, P Chris Pistorius
On-Site Speaker (Planned) Pooja Maurya
Abstract Scope Defects like porosity and oxide inclusions greatly influence the quality of binder-jet printed (BJP) parts. Sintering reduces porosity, improving the integrity of BJP parts. Confocal laser scanning microscope (CLSM) assisted real time imaging, with a dew point generator (for controlling sintering atmosphere) greatly helps in understanding evolution of such defects during sintering. In the present work, an in-situ CLSM has been used to image the surface topography of 316L BJP coupons during sintering at 1380℃. Systematic experiments indicated that de-binding at 470℃ is complete within 90 minutes (under argon). The effect of critical parameters like sintering time and dew point / frost point (in an Argon-5%H2 atmosphere) on the evolution of porosity and oxide inclusions has been analyzed. Machine learning is used to process the in-situ CSLM images for quantifying porosity by correlating with ground truth (from optical microscopy).
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Machine Learning, Characterization

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A-41: Redeposition and Grain Refinement of AA6061 Produced Using Additive Friction Stir Deposition
A High-throughput Process for Mechanical Characterization of Ceramic Materials Produced by Direct Ink Writing
A New Approach to the Manufacturing of Metallic Lattice Parts by Combining Polymer Additive Manufacturing and Electroplating
Additive Friction Stir Deposition of IN625-316L Bimetal
Capturing the Thermo-mechanical History of Additive Friction Stir Deposited Al6061 Using a Three-dimensional CFD Based Numerical Model
Characterization of an Additively-manufacturable Ammonium Perchlorate Composite Rocket Propellant
Effect of Additive Friction Stir Deposition Tool Geometry on Material Mixing and Microstructure Gradient of Al Alloys
Electroplating Powder for Cold Spray Applications
Engineering Powder Characteristics of WC-Co for Binderjet Processing
Evolution of Precipitate Structure in AA7050 Produced by Additive Friction Stir Deposition
Friction Stir Additive Manufacturing of Al-5083
Liquid Metal Jetting Based Additive Manufacturing of Cu-Al-Fe Bronze Alloy
Optimization of Mechanical Performance of Cold Sprayed Niobium
Physical Trends Unraveled by Integrated In Situ Monitoring in Additive Friction Stir Deposition-Enabled Repair
Quantification of Defects in Binder-jet Printed Steel Parts Using Confocal Imaging and Machine Learning
Recycled Ti-6Al-4V Powder Processed by Fusion Deposition Modelling (FDM)
Shape and Microstructural Characterization of Commercially Pure Titanium Feedstock Powders for Cold Spray Additive Manufacturing
Solid State Additive Manufacturing of Magnesium via Friction Stir Deposition
Solid State Additive Manufacturing of Oxide Dispersion Strengthened FeCrAl Alloy through Metal Extrusion Method
Teaching Printers How to Print: From G-Code to Integrating AI and Cloud Computing into Additive Manufacture
Through-Process Experimental Approach for Optimization of Powder Feedstock for Cold Spray Additive Manufacturing

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