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Meeting 2023 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing: Beyond on the Beam IV
Presentation Title A-41: Redeposition and Grain Refinement of AA6061 Produced Using Additive Friction Stir Deposition
Author(s) Michael P. Amling, Mark Weaver, Brian Jordon, Paul Allison
On-Site Speaker (Planned) Michael P. Amling
Abstract Scope This study investigates the saturation in grain refinement that occurs during the additive friction stir deposition (AFSD) process. To determine this limit of grain refinement, a large build of AA6061 was fabricated from wrought feedstock using the AFSD process, cut into feedstock, and redeposited with the same AFSD process. This process was repeated until the grain size plateaued. Electron backscatter diffraction (EBSD) on the scanning electron microscope (SEM) was used to quantify the change in grain size and orientation for each iteration. Transmission electron microscopy (TEM) was used to capture the precipitation behavior and contamination buildup with consecutive iterations of redeposition. Hardness tests were used to assess material softening or hardening due to grain size and precipitate changes. The results are discussed relative to state-of-the-art understanding of the AFSD process.
Proceedings Inclusion? Planned:
Keywords Aluminum, Recycling and Secondary Recovery, Additive Manufacturing

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A-41: Redeposition and Grain Refinement of AA6061 Produced Using Additive Friction Stir Deposition
A High-throughput Process for Mechanical Characterization of Ceramic Materials Produced by Direct Ink Writing
A New Approach to the Manufacturing of Metallic Lattice Parts by Combining Polymer Additive Manufacturing and Electroplating
Additive Friction Stir Deposition of IN625-316L Bimetal
Capturing the Thermo-mechanical History of Additive Friction Stir Deposited Al6061 Using a Three-dimensional CFD Based Numerical Model
Characterization of an Additively-manufacturable Ammonium Perchlorate Composite Rocket Propellant
Effect of Additive Friction Stir Deposition Tool Geometry on Material Mixing and Microstructure Gradient of Al Alloys
Electroplating Powder for Cold Spray Applications
Engineering Powder Characteristics of WC-Co for Binderjet Processing
Evolution of Precipitate Structure in AA7050 Produced by Additive Friction Stir Deposition
Friction Stir Additive Manufacturing of Al-5083
Liquid Metal Jetting Based Additive Manufacturing of Cu-Al-Fe Bronze Alloy
Optimization of Mechanical Performance of Cold Sprayed Niobium
Physical Trends Unraveled by Integrated In Situ Monitoring in Additive Friction Stir Deposition-Enabled Repair
Quantification of Defects in Binder-jet Printed Steel Parts Using Confocal Imaging and Machine Learning
Recycled Ti-6Al-4V Powder Processed by Fusion Deposition Modelling (FDM)
Shape and Microstructural Characterization of Commercially Pure Titanium Feedstock Powders for Cold Spray Additive Manufacturing
Solid State Additive Manufacturing of Magnesium via Friction Stir Deposition
Solid State Additive Manufacturing of Oxide Dispersion Strengthened FeCrAl Alloy through Metal Extrusion Method
Teaching Printers How to Print: From G-Code to Integrating AI and Cloud Computing into Additive Manufacture
Through-Process Experimental Approach for Optimization of Powder Feedstock for Cold Spray Additive Manufacturing

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