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Meeting 2023 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing: Beyond on the Beam IV
Presentation Title Solid State Additive Manufacturing of Magnesium via Friction Stir Deposition
Author(s) Sameehan S. Joshi, Shreyash M. Patil, Shashank Sharma, Sangram Mazumder, Daniel A. Riley, Shelden Dowden, Rajarshi Banerjee, Narendra B. Dahotre
On-Site Speaker (Planned) Sameehan S. Joshi
Abstract Scope Additive friction stir deposition of AZ31BMg alloy was explored using MELD technique. The process involved a hollow steel tool consisting of a coaxial 1cm2 square cavity through which bar stock of AZ31BMg was pushed against the base plate. The tool was rotated at 400rpm and translated with the velocities from 4.2 to 6.3mm/s to deposit 5 layers of dimensions 140x40x1mm3. Thermocouples embedded within the base plate monitored temperature evolution as the deposition was carried out. Vital process attributes such as tool torque and actuator force were monitored using onboard sensors and converted to overall heat input. Deposition temperatures and strain rates were estimated using process attributes. The deposited material evolved a marginally refined microstructure compared to the feed stock consisting of α-Mg phase with predominantly basal texture. The refinement in microstructure was reflected in a minor improvement in the Vickers hardness of the deposits compared to the feedstock
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Magnesium, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A-41: Redeposition and Grain Refinement of AA6061 Produced Using Additive Friction Stir Deposition
A High-throughput Process for Mechanical Characterization of Ceramic Materials Produced by Direct Ink Writing
A New Approach to the Manufacturing of Metallic Lattice Parts by Combining Polymer Additive Manufacturing and Electroplating
Additive Friction Stir Deposition of IN625-316L Bimetal
Capturing the Thermo-mechanical History of Additive Friction Stir Deposited Al6061 Using a Three-dimensional CFD Based Numerical Model
Characterization of an Additively-manufacturable Ammonium Perchlorate Composite Rocket Propellant
Effect of Additive Friction Stir Deposition Tool Geometry on Material Mixing and Microstructure Gradient of Al Alloys
Electroplating Powder for Cold Spray Applications
Engineering Powder Characteristics of WC-Co for Binderjet Processing
Evolution of Precipitate Structure in AA7050 Produced by Additive Friction Stir Deposition
Friction Stir Additive Manufacturing of Al-5083
Liquid Metal Jetting Based Additive Manufacturing of Cu-Al-Fe Bronze Alloy
Optimization of Mechanical Performance of Cold Sprayed Niobium
Physical Trends Unraveled by Integrated In Situ Monitoring in Additive Friction Stir Deposition-Enabled Repair
Quantification of Defects in Binder-jet Printed Steel Parts Using Confocal Imaging and Machine Learning
Recycled Ti-6Al-4V Powder Processed by Fusion Deposition Modelling (FDM)
Shape and Microstructural Characterization of Commercially Pure Titanium Feedstock Powders for Cold Spray Additive Manufacturing
Solid State Additive Manufacturing of Magnesium via Friction Stir Deposition
Solid State Additive Manufacturing of Oxide Dispersion Strengthened FeCrAl Alloy through Metal Extrusion Method
Teaching Printers How to Print: From G-Code to Integrating AI and Cloud Computing into Additive Manufacture
Through-Process Experimental Approach for Optimization of Powder Feedstock for Cold Spray Additive Manufacturing

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