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Meeting 2023 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing: Beyond on the Beam IV
Presentation Title Evolution of Precipitate Structure in AA7050 Produced by Additive Friction Stir Deposition
Author(s) Jacob Strain, Rekha Rao, Zachary Tew, Ismael Hidalgo, Paul Allison, Brian Jordon, Luke Brewer
On-Site Speaker (Planned) Jacob Strain
Abstract Scope This presentation will highlight nanoscale precipitate evolution caused by additive friction stir deposition (AFSD). The AFSD process is rapidly developing for large-scale, solid-state additive manufacturing. While the material does not melt during AFSD, the material generally experiences temperatures in excess of 70% of the melting point. These elevated temperatures, combined with severe plastic deformation, evolve the nature of the eta and eta prime strengthening precipitates in the AA7050 material. We are applying electron microscopy and atom probe tomography (APT) to AA7050 produced by AFSD. In as-deposited material, a bimodal distribution of precipitate sizes is generated, with a significantly larger size than in in the wrought feedstock material (AA7050-T7451). STEM-HAADF imaging combined with electron diffraction shows the prevalence of the eta phase on grain boundaries after deposition. Further electron diffraction and APT measurements will allow for the differentiation between the eta and eta prime distributions in the feedstock and as-deposited material.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Aluminum, Characterization

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A-41: Redeposition and Grain Refinement of AA6061 Produced Using Additive Friction Stir Deposition
A High-throughput Process for Mechanical Characterization of Ceramic Materials Produced by Direct Ink Writing
A New Approach to the Manufacturing of Metallic Lattice Parts by Combining Polymer Additive Manufacturing and Electroplating
Additive Friction Stir Deposition of IN625-316L Bimetal
Capturing the Thermo-mechanical History of Additive Friction Stir Deposited Al6061 Using a Three-dimensional CFD Based Numerical Model
Characterization of an Additively-manufacturable Ammonium Perchlorate Composite Rocket Propellant
Effect of Additive Friction Stir Deposition Tool Geometry on Material Mixing and Microstructure Gradient of Al Alloys
Electroplating Powder for Cold Spray Applications
Engineering Powder Characteristics of WC-Co for Binderjet Processing
Evolution of Precipitate Structure in AA7050 Produced by Additive Friction Stir Deposition
Friction Stir Additive Manufacturing of Al-5083
Liquid Metal Jetting Based Additive Manufacturing of Cu-Al-Fe Bronze Alloy
Optimization of Mechanical Performance of Cold Sprayed Niobium
Physical Trends Unraveled by Integrated In Situ Monitoring in Additive Friction Stir Deposition-Enabled Repair
Quantification of Defects in Binder-jet Printed Steel Parts Using Confocal Imaging and Machine Learning
Recycled Ti-6Al-4V Powder Processed by Fusion Deposition Modelling (FDM)
Shape and Microstructural Characterization of Commercially Pure Titanium Feedstock Powders for Cold Spray Additive Manufacturing
Solid State Additive Manufacturing of Magnesium via Friction Stir Deposition
Solid State Additive Manufacturing of Oxide Dispersion Strengthened FeCrAl Alloy through Metal Extrusion Method
Teaching Printers How to Print: From G-Code to Integrating AI and Cloud Computing into Additive Manufacture
Through-Process Experimental Approach for Optimization of Powder Feedstock for Cold Spray Additive Manufacturing

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