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Meeting 2023 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing: Beyond on the Beam IV
Presentation Title A High-throughput Process for Mechanical Characterization of Ceramic Materials Produced by Direct Ink Writing
Author(s) Raphael Thiraux, Lorenzo Valdevit, Alexander Dupuy
On-Site Speaker (Planned) Raphael Thiraux
Abstract Scope Technical ceramics have exceptional high-temperature mechanical properties, but their brittleness makes the fabrication of complex shapes challenging. Additive manufacturing techniques, such as Direct Ink Writing (DIW), enable the manufacture of parts with complex shapes, as well as architected materials characterized by geometrical features with controlled defect populations. However, expanding DIW methods to new systems is non-trivial due to changes in powder rheology and suitable printing parameters. Here, we develop a method to screen the mechanical behavior of new ceramic systems using DIW and investigate the effects of different defects produced during manufacturing on the mechanical behavior. First, we synthesize variants of an alumina-based ceramic system. Then, we manufacture single tracks of those systems using DIW and perform characterization and mechanical testing. Finally, we incrementally scale up to arrays of lines to track the evolution of defects in complex builds and investigate the role of these defects on their mechanical behavior.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Ceramics, Mechanical Properties

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A-41: Redeposition and Grain Refinement of AA6061 Produced Using Additive Friction Stir Deposition
A High-throughput Process for Mechanical Characterization of Ceramic Materials Produced by Direct Ink Writing
A New Approach to the Manufacturing of Metallic Lattice Parts by Combining Polymer Additive Manufacturing and Electroplating
Additive Friction Stir Deposition of IN625-316L Bimetal
Capturing the Thermo-mechanical History of Additive Friction Stir Deposited Al6061 Using a Three-dimensional CFD Based Numerical Model
Characterization of an Additively-manufacturable Ammonium Perchlorate Composite Rocket Propellant
Effect of Additive Friction Stir Deposition Tool Geometry on Material Mixing and Microstructure Gradient of Al Alloys
Electroplating Powder for Cold Spray Applications
Engineering Powder Characteristics of WC-Co for Binderjet Processing
Evolution of Precipitate Structure in AA7050 Produced by Additive Friction Stir Deposition
Friction Stir Additive Manufacturing of Al-5083
Liquid Metal Jetting Based Additive Manufacturing of Cu-Al-Fe Bronze Alloy
Optimization of Mechanical Performance of Cold Sprayed Niobium
Physical Trends Unraveled by Integrated In Situ Monitoring in Additive Friction Stir Deposition-Enabled Repair
Quantification of Defects in Binder-jet Printed Steel Parts Using Confocal Imaging and Machine Learning
Recycled Ti-6Al-4V Powder Processed by Fusion Deposition Modelling (FDM)
Shape and Microstructural Characterization of Commercially Pure Titanium Feedstock Powders for Cold Spray Additive Manufacturing
Solid State Additive Manufacturing of Magnesium via Friction Stir Deposition
Solid State Additive Manufacturing of Oxide Dispersion Strengthened FeCrAl Alloy through Metal Extrusion Method
Teaching Printers How to Print: From G-Code to Integrating AI and Cloud Computing into Additive Manufacture
Through-Process Experimental Approach for Optimization of Powder Feedstock for Cold Spray Additive Manufacturing

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