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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing of Refractory Metallic Materials
Presentation Title Atomization and Additive Manufacturing of Refractory Alloys
Author(s) Jennifer Glerum, Catherine Ott, Ian Mccue
On-Site Speaker (Planned) Jennifer Glerum
Abstract Scope Most additive manufacturing techniques, such as laser-powder bed fusion, are carried out with pre-alloyed powders, ensuring a homogeneous microstructure in the resulting part. However, there are only a handful of off-the-shelf alloy compositions, and custom alloy powder feedstock is difficult to acquire from vendors. Reports in the literature demonstrate it is possible to fabricate bulk parts with homogeneous microstructures from elemental powder blends. However, this approach cannot be extended to all alloy compositions, such as high-melting point refractory alloys. In this talk, we detail a case study comparing the quality of additively manufactured refractory alloys made via (i) elemental powder blends and (ii) in-house electrode induction melting inert gas atomization of pre-alloyed rods. Our study demonstrates tradeoffs between optimized printing parameters, which are necessary to fabricate fully-dense bulk builds, and loss of elements during printing, leading to substantial local variations in composition. Density, microstructure and mechanical properties are also presented.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, High-Temperature Materials, Characterization

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Additive Manufacturing of Platinum-based Alloys for Industrial Ultra-high Temperature Structural Applications
Additive Manufacturing of Rhenium-modified Refractory Metals
Additive Manufacturing of Tungsten and Tungsten Alloys - From Printing to Cracking
Additively Manufactured Refractory Alloys for High Temperature Environments
An Open-Source Numerical Model for Mitigating Refractory Alloy Hot Cracking Susceptibility
Atomization and Additive Manufacturing of Refractory Alloys
Control of Toughness in Refractory Nb-Ti Powders Through Induction of Oxygen-binding Subphases
Design for Additive Manufacturing of C103 Propulsion Components for L – PBF and LP – DED
Development of FGMs from Superalloys to Refractory Alloys
Development of Molybdenum Alloys for Use with Powder Blown Laser Directed Energy Deposition Additive Manufacturing
Development of W-Ti-Mo Refractory Medium Entropy Alloy via Selective Laser Melting for Extreme Environment Applications
Effect of Laser Powder Bed Fusion Processing on the Microstructure and Mechanical Properties of Nb
Effect of Tungsten L-PBF Feedstock Modification on Performance in Bending
Elevated Temperature Mechanical Properties of L-PBF Niobium Alloy C103
Heat Treatment Optimization of Laser Powder Bed Fusion Additive Manufacture C103.
High-throughput Synthesis of Refractory High-entropy Alloys by Laser Metal Deposition and Structure-properties Relationships
High Absorptivity Nanotextured Powders for Metal 3D Printing
High Energy X-ray and Neutron Tomography Characterization of Additive Manufacture Refractory Metal Components with Engineered Defects
Impact of Ceramic Nanoparticles on Additive Manufacture of Refractory Metals
Implementation of Solidification Modeling Towards Tailorable Refractory Microstructures in Additive Manufacturing
In-situ Alloying of Tantalum-tungsten with Laser Powder Bed Fusion
Integrated Computational Material Engineering Approach in Additive Manufacturing of Ti/Zr/Mo/Al Light Weight Refractory Complex Concentrated Alloy
Integrated Experiment and Numerical Simulation Analysis of Densification and Cracking during Laser Powder Bed Fusion of Tungsten
Investigating High-Temperature Mechanical Properties and Microstructures of Additively Manufactured Refractory Alloys
Laser Additive Manufacturing of Tungsten-Rhenium Alloys
Laser Beam Directed Energy Deposition Fabrication of MoNbTaTi Refractory High Entropy Alloy via Elemental Powder Processing
Material Characterization of Bulk Feature C103 for Laser Powder Directed Energy Deposition
NASA Refractory Alloy Additive Manufacture Build Optimization (RAAMBO) Project
Nb-1Zr L-PBF In-situ Alloying and Elevated Temperature Mechanical Performance
Numerical Simulation of Radio-Frequency Inductively Coupled Plasma Spheroidization of Tungsten Powder: Effects of Flow Field, Particle Trajectory and Surface Tension
Printing Complex and Stable Titanium-Niobium Geometries via Laser Powder Bed Fusion
Rapid Screening of Nb-base Alloys for Additive Manufacturing
Residual Stress Prediction and Neutron Validation for Functionally Graded High Temperature Materials of IN718 and C103
Surface Finishing, Coating, and Testing of Additive Manufactured C103, Mo, and W.
Surrogate Additive Processes of Refractory Multi-principal Element Alloys
Testing Methodology Development for Ultra-hight Temperature Refractory Alloys Made with Additive Manufacturing
Use of Materials Modeling and Direct Energy Deposition for Design of Additively Manufacturable Tantalum Alloys

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