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Meeting 2022 TMS Annual Meeting & Exhibition
Symposium Furnace Tapping 2022
Presentation Title Kansanshi Copper Smelter Isaconvert Furnace Tapping System Design, Operation and Improvements
Author(s) Trevor Mwanza, Matthias Eggert, Winson Chirwa, Nurzhan Dyussekenov, Mark Prince, Dennis Marschall, Stanko Nikolic
On-Site Speaker (Planned) Stanko Nikolic
Abstract Scope In 2019, the construction and commissioning of what was to be the world’s first commercially operated ISACONVERT™ furnace was completed at the Kansanshi Copper Smelter. Between 2019 and 2021, the ISACONVERT™ furnace was operated in four campaigns in which the matte treated steadily increased from average of 35 tonnes per day to an average of 245 tonnes per day. Blister tapping and slag tapping were among the areas that had many challenges and initially had a negative impact on the plant availability. Frequent failures to close the tapholes and hot metal spills were experienced, giving rise to serious safety concerns. Several changes were implemented that resulted in a significant improvement in safety for the tappers as well as a reduction in plant down time This paper describes the design and operation of the ISACONVERT™ blister and slag tapping systems and the improvements that led to successful operation of the furnace.
Proceedings Inclusion? Planned:
Keywords Pyrometallurgy, Copper / Nickel / Cobalt,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Aluminium Tapping and Molten Metal Handling in Primary Smelters
CFD Study on Continuous Tapping of Silicon
Controlled Tapping – The Research Project
Data Analysis to Assess Carry-over Slag
Electrical Resistivity of Transformed Carbon Materials in the Silicon Furnace
Furnace Tapping 101
Health Friendly Plugging Repair Pastes
Investigation of Melting Behavior and Viscosity of Slags from Secondary Ferromanganese Production
Kansanshi Copper Smelter Isaconvert Furnace Tapping System Design, Operation and Improvements
Lab Scale Physical Model Experiments to Understand the Effect of Particle Bed on Tapping Flow Rates
Metal and Slag Extraction from Different Zones of a Submerged Arc Furnace with Non-uniform Porous Bed Using CFD
MIRS Robotic Tapping and Plugging of Non-ferrous Smelting Furnaces
NOW ON-DEMAND ONLY - Simulation-based Approaches for Optimized Tap Hole Design
NOW ON-DEMAND ONLY - Slide Gate Technology for Slag Tapping
NOW ON-DEMAND ONLY - Tap-hole Refractory Issues and Remedies
PGM-Ni-Cu Tapping: An Updated Industry Survey
Reduced-order Models of Furnace Tapping Systems – A Case Study from a Submerged Arc Furnace Producing Silicomanganese
Sensor Technologies for Optimized Tapping Procedures
Slag Reduction and Viscosities Interaction in Ferromanganese Process
Successful Development and Optimisation of Lead ISASMELT™ Furnace Slag Tapping System at Kazzinc Ltd.
Tap-hole Clay Technologies for Ferroalloy Reduction Furnaces
Tapblock Refractory Wear Monitoring and Hearth Refractory Design Optimization in Metallurgical Furnaces
Tapped Alloy Mass Prediction Using Data-driven Models with an Application to Silicomanganese Production
The Evaluation of Chemical Wear of Carbon-based Tap-hole Refractories in Ferrochrome Production
The Interaction of Slag and Carbon on the Electrical Properties
Theoretical Framework and Practical Recommendations for Proper Thermal Lance Use and Selection

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