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Meeting 2022 TMS Annual Meeting & Exhibition
Symposium Furnace Tapping 2022
Presentation Title Reduced-order Models of Furnace Tapping Systems – A Case Study from a Submerged Arc Furnace Producing Silicomanganese
Author(s) Quinn G. Reynolds, Joalet Dalene Steenkamp, Jakobus Johannes Sutherland
On-Site Speaker (Planned) Quinn G. Reynolds
Abstract Scope In the present paper a reduced order model framework for material flow through a furnace tapping system incorporating the furnace interior, tap-hole, transfer launder, and tapping ladles is presented. The framework is based on governing equations based on fundamental pressure and mass balances, and uses simplified descriptions of each component in the tapping system to obtain an overall model. The utility of the resulting model is assessed by comparison to real-world tapping data obtained from an operating silicomanganese submerged arc furnace. Strengths and weaknesses in the model are subsequently identified and discussed in the context of the potential for such models to act as operator guidance and digital twinning tools. In particular, the effect of parameters which are able to change randomly from tap to tap is assessed in terms of their impact on the confidence associated with the model’s predictions.
Proceedings Inclusion? Planned:
Keywords Pyrometallurgy, Modeling and Simulation,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Aluminium Tapping and Molten Metal Handling in Primary Smelters
CFD Study on Continuous Tapping of Silicon
Controlled Tapping – The Research Project
Data Analysis to Assess Carry-over Slag
Electrical Resistivity of Transformed Carbon Materials in the Silicon Furnace
Furnace Tapping 101
Health Friendly Plugging Repair Pastes
Investigation of Melting Behavior and Viscosity of Slags from Secondary Ferromanganese Production
Kansanshi Copper Smelter Isaconvert Furnace Tapping System Design, Operation and Improvements
Lab Scale Physical Model Experiments to Understand the Effect of Particle Bed on Tapping Flow Rates
Metal and Slag Extraction from Different Zones of a Submerged Arc Furnace with Non-uniform Porous Bed Using CFD
MIRS Robotic Tapping and Plugging of Non-ferrous Smelting Furnaces
NOW ON-DEMAND ONLY - Simulation-based Approaches for Optimized Tap Hole Design
NOW ON-DEMAND ONLY - Slide Gate Technology for Slag Tapping
NOW ON-DEMAND ONLY - Tap-hole Refractory Issues and Remedies
PGM-Ni-Cu Tapping: An Updated Industry Survey
Reduced-order Models of Furnace Tapping Systems – A Case Study from a Submerged Arc Furnace Producing Silicomanganese
Sensor Technologies for Optimized Tapping Procedures
Slag Reduction and Viscosities Interaction in Ferromanganese Process
Successful Development and Optimisation of Lead ISASMELT™ Furnace Slag Tapping System at Kazzinc Ltd.
Tap-hole Clay Technologies for Ferroalloy Reduction Furnaces
Tapblock Refractory Wear Monitoring and Hearth Refractory Design Optimization in Metallurgical Furnaces
Tapped Alloy Mass Prediction Using Data-driven Models with an Application to Silicomanganese Production
The Evaluation of Chemical Wear of Carbon-based Tap-hole Refractories in Ferrochrome Production
The Interaction of Slag and Carbon on the Electrical Properties
Theoretical Framework and Practical Recommendations for Proper Thermal Lance Use and Selection

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