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Meeting 2022 TMS Annual Meeting & Exhibition
Symposium Furnace Tapping 2022
Presentation Title Slag Reduction and Viscosities Interaction in Ferromanganese Process
Author(s) Tichaona Mukono, Maria Wallin, Merete Tangstad
On-Site Speaker (Planned) Tichaona Mukono
Abstract Scope Slag reduction and viscosity are closely related in the practical operation of a submerged arc furnace for ferromanganese (FeMn) production. The viscosity of slag is dependent on temperature and its composition, and influences different aspects in the FeMn production process namely; reduction kinetics and final MnO content of slag, slag-metal separation, slag flow in the furnace and ultimately furnace tapping. As such, it is paramount to establish knowledge about the relationship between slag reduction and viscosities. The kinetics of MnO reduction in FeMn slags based on Nchwaning, Comilog and UMK ores were investigated between 1400 and 1550 °C. The extent of reduction was determined by thermogravimetry, slag morphology and change during reduction was examined by electron probe micro-analyser and slag viscosities calculated using FACTSage 7.3 thermochemical software. Results show that viscosity of primary FeMn slag is higher and decreases with increasing dissolution of solid phase into liquid as temperature increases.
Proceedings Inclusion? Planned:
Keywords Pyrometallurgy, Other,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Aluminium Tapping and Molten Metal Handling in Primary Smelters
CFD Study on Continuous Tapping of Silicon
Controlled Tapping – The Research Project
Data Analysis to Assess Carry-over Slag
Electrical Resistivity of Transformed Carbon Materials in the Silicon Furnace
Furnace Tapping 101
Health Friendly Plugging Repair Pastes
Investigation of Melting Behavior and Viscosity of Slags from Secondary Ferromanganese Production
Kansanshi Copper Smelter Isaconvert Furnace Tapping System Design, Operation and Improvements
Lab Scale Physical Model Experiments to Understand the Effect of Particle Bed on Tapping Flow Rates
Metal and Slag Extraction from Different Zones of a Submerged Arc Furnace with Non-uniform Porous Bed Using CFD
MIRS Robotic Tapping and Plugging of Non-ferrous Smelting Furnaces
NOW ON-DEMAND ONLY - Simulation-based Approaches for Optimized Tap Hole Design
NOW ON-DEMAND ONLY - Slide Gate Technology for Slag Tapping
NOW ON-DEMAND ONLY - Tap-hole Refractory Issues and Remedies
PGM-Ni-Cu Tapping: An Updated Industry Survey
Reduced-order Models of Furnace Tapping Systems – A Case Study from a Submerged Arc Furnace Producing Silicomanganese
Sensor Technologies for Optimized Tapping Procedures
Slag Reduction and Viscosities Interaction in Ferromanganese Process
Successful Development and Optimisation of Lead ISASMELT™ Furnace Slag Tapping System at Kazzinc Ltd.
Tap-hole Clay Technologies for Ferroalloy Reduction Furnaces
Tapblock Refractory Wear Monitoring and Hearth Refractory Design Optimization in Metallurgical Furnaces
Tapped Alloy Mass Prediction Using Data-driven Models with an Application to Silicomanganese Production
The Evaluation of Chemical Wear of Carbon-based Tap-hole Refractories in Ferrochrome Production
The Interaction of Slag and Carbon on the Electrical Properties
Theoretical Framework and Practical Recommendations for Proper Thermal Lance Use and Selection

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