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Meeting 2022 TMS Annual Meeting & Exhibition
Symposium Furnace Tapping 2022
Presentation Title Successful Development and Optimisation of Lead ISASMELT™ Furnace Slag Tapping System at Kazzinc Ltd.
Author(s) Benjamin Hogg, Mark Prince, Mark Letchford, Alistair Burrows, Timur Tokzhigitov, Turarbek Azekenov, Stanko Nikolic
On-Site Speaker (Planned) Stanko Nikolic
Abstract Scope The first application of the ISASMELT™ furnace targeted the treatment of MIM lead based feeds in a two furnace oxidation-reduction combination. The first furnace originally transferred molten slag to the second furnace via a water-cooled copper block tap-hole. The next installation of the primary lead ISASMELT™ furnace technology occurred in the 2000s, this time feeding molten slag to a casting machine for solidification. This design had a number of learnings that were incorporated into a recent primary lead ISASMELT™ furnace, built and commissioned in 2012 at the Kazzinc Ltd Metallurgical Complex in Ust-Kamenogorsk, Kazakhstan. This paper presents the patented tapping system developed by Glencore Technology as applied to the lead ISASMELT™ furnace at Kazzinc. It focuses on the development process of this simple and effective tapping system, the current application, and how it has been optimised during the past ten years of operational experience.
Proceedings Inclusion? Planned:
Keywords Pyrometallurgy, Extraction and Processing, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Aluminium Tapping and Molten Metal Handling in Primary Smelters
CFD Study on Continuous Tapping of Silicon
Controlled Tapping – The Research Project
Data Analysis to Assess Carry-over Slag
Electrical Resistivity of Transformed Carbon Materials in the Silicon Furnace
Furnace Tapping 101
Health Friendly Plugging Repair Pastes
Investigation of Melting Behavior and Viscosity of Slags from Secondary Ferromanganese Production
Kansanshi Copper Smelter Isaconvert Furnace Tapping System Design, Operation and Improvements
Lab Scale Physical Model Experiments to Understand the Effect of Particle Bed on Tapping Flow Rates
Metal and Slag Extraction from Different Zones of a Submerged Arc Furnace with Non-uniform Porous Bed Using CFD
MIRS Robotic Tapping and Plugging of Non-ferrous Smelting Furnaces
NOW ON-DEMAND ONLY - Simulation-based Approaches for Optimized Tap Hole Design
NOW ON-DEMAND ONLY - Slide Gate Technology for Slag Tapping
NOW ON-DEMAND ONLY - Tap-hole Refractory Issues and Remedies
PGM-Ni-Cu Tapping: An Updated Industry Survey
Reduced-order Models of Furnace Tapping Systems – A Case Study from a Submerged Arc Furnace Producing Silicomanganese
Sensor Technologies for Optimized Tapping Procedures
Slag Reduction and Viscosities Interaction in Ferromanganese Process
Successful Development and Optimisation of Lead ISASMELT™ Furnace Slag Tapping System at Kazzinc Ltd.
Tap-hole Clay Technologies for Ferroalloy Reduction Furnaces
Tapblock Refractory Wear Monitoring and Hearth Refractory Design Optimization in Metallurgical Furnaces
Tapped Alloy Mass Prediction Using Data-driven Models with an Application to Silicomanganese Production
The Evaluation of Chemical Wear of Carbon-based Tap-hole Refractories in Ferrochrome Production
The Interaction of Slag and Carbon on the Electrical Properties
Theoretical Framework and Practical Recommendations for Proper Thermal Lance Use and Selection

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