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Meeting 2022 TMS Annual Meeting & Exhibition
Symposium Furnace Tapping 2022
Presentation Title Tapped Alloy Mass Prediction Using Data-driven Models with an Application to Silicomanganese Production
Author(s) Alexey Vladimirovich Cherkaev, Khutso Rampyapedi, Quinn Gareth Reynolds, Joalet Dalene Steenkamp
On-Site Speaker (Planned) Alexey Vladimirovich Cherkaev
Abstract Scope The accounting mass balance on pyrometallurgical plants, to which the tapped masses of alloy and slag are essential inputs, forms an integral part of the process control and planning of any smelter. Thus, it is desirable to be able to predict tapped mass ahead of time. This paper examines three data-driven models that aim to predict tapped alloy mass for a submerged arc furnace producing silicomanganese. All the models are linear and based on lagged data and, thus, can be described as autoregressive models with exogenous inputs (ARX). They differ in the selection of the predictors. Ordinary least squares (OLS) model uses all of the available predictors, whereas least absolute shrinkage and selection operator (LASSO) model selects most important predictors and partial least squares (PLS) model finds best predictors in the latent space. Feature selection analysis is performed on the model results. It is shown that the model based on OLS with a reduced number of the predictors slightly outperforms other models. It is shown that power input is the strongest predictor of the tapped alloy mass, confirming current industry practice. Tap duration, energy input corresponding to the previous tap, and the previously tapped alloy mass are shown to be weak but statistically significant predictors. Using mutual information, it was shown that it was not possible to improve tapped mass prediction accuracy using tapping and recipe data alone.
Proceedings Inclusion? Planned:
Keywords Machine Learning, Other, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Aluminium Tapping and Molten Metal Handling in Primary Smelters
CFD Study on Continuous Tapping of Silicon
Controlled Tapping – The Research Project
Data Analysis to Assess Carry-over Slag
Electrical Resistivity of Transformed Carbon Materials in the Silicon Furnace
Furnace Tapping 101
Health Friendly Plugging Repair Pastes
Investigation of Melting Behavior and Viscosity of Slags from Secondary Ferromanganese Production
Kansanshi Copper Smelter Isaconvert Furnace Tapping System Design, Operation and Improvements
Lab Scale Physical Model Experiments to Understand the Effect of Particle Bed on Tapping Flow Rates
Metal and Slag Extraction from Different Zones of a Submerged Arc Furnace with Non-uniform Porous Bed Using CFD
MIRS Robotic Tapping and Plugging of Non-ferrous Smelting Furnaces
NOW ON-DEMAND ONLY - Simulation-based Approaches for Optimized Tap Hole Design
NOW ON-DEMAND ONLY - Slide Gate Technology for Slag Tapping
NOW ON-DEMAND ONLY - Tap-hole Refractory Issues and Remedies
PGM-Ni-Cu Tapping: An Updated Industry Survey
Reduced-order Models of Furnace Tapping Systems – A Case Study from a Submerged Arc Furnace Producing Silicomanganese
Sensor Technologies for Optimized Tapping Procedures
Slag Reduction and Viscosities Interaction in Ferromanganese Process
Successful Development and Optimisation of Lead ISASMELT™ Furnace Slag Tapping System at Kazzinc Ltd.
Tap-hole Clay Technologies for Ferroalloy Reduction Furnaces
Tapblock Refractory Wear Monitoring and Hearth Refractory Design Optimization in Metallurgical Furnaces
Tapped Alloy Mass Prediction Using Data-driven Models with an Application to Silicomanganese Production
The Evaluation of Chemical Wear of Carbon-based Tap-hole Refractories in Ferrochrome Production
The Interaction of Slag and Carbon on the Electrical Properties
Theoretical Framework and Practical Recommendations for Proper Thermal Lance Use and Selection

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