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Meeting MS&T21: Materials Science & Technology
Symposium Additive Manufacturing of High and Ultra-High Temperature Ceramics and Composites: Processing, Characterization and Testing
Presentation Title Binder Jet Additive Manufacturing of Novel Design, High Temperature, Ceramic Heat Exchangers
Author(s) Benjamin Groth, Jesse Blacker
On-Site Speaker (Planned) Benjamin Groth
Abstract Scope The use of Binder Jet AM is a growing market for many applications and is being used as a tool to overcome limitations with traditional manufacturing, as well as alternative additive methods. One such application is the development of high temperature ceramic heat exchangers, specifically designed as Triply Periodic Minimal Surface (TPMS) heat exchangers. This work aims to assess the mechanical properties and necessary printing parameters and processes for binder jet AM of several high temperature material systems, namely: Silicon Carbide, Silicon Nitride, and UHTC materials such as Zirconium Diboride. Work to-date will be discussed on the above systems and requirements necessary to achieve high-density sintered pieces with the ultimate goal of developing an enabling technology for cost-effective heat exchangers and other highly-engineered devices.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Additive Manufacturing of Aqueous Based Silicon Nitride Suspensions via Direct Writing
Additive Manufacturing of Corrosion Resistant UHTC Materials for Chloride Salt-to-sCO2 Brayton Cycle Heat Exchangers
Additive Manufacturing of High-performance Advanced Ceramics by the Ceramic On-demand Extrusion (CODE) Process
Additive Manufacturing of Silicon Nitride Using a Slurry Approach
Additive Manufacturing of ZrB2–ZrSi2 Composites Using an Electron Beam Melting (EBM) Process
Additive Manufacturing Of ZrB2-SiC Heat Exchanger Geometries by Ceramic on Demand Extrusion
Additive Slurry Drying as a Novel Method for Realizing Large Ceramic Components Using AM
Advanced Polymer-derived (Ultra)-high-temperature Resistant Ceramics and Ceramic Nanocomposites for Additive Manufacturing
AM of UHTCs at LLNL
Binder Jet Additive Manufacturing of Novel Design, High Temperature, Ceramic Heat Exchangers
Ceramic On-demand Extrusion (CODE) of Functionally Graded ZrB2-Mo
Deposition of UHTC Coatings on Refractory Substrates by Directed Energy Methods
High Temperature Properties of Polymer-derived Ceramic Matrix Composites Fabricated via Additive Manufacturing
Innovative Route for the 3D Printing of Hybrid Silicon Carbide/Carbon Fiber Nanocomposites
Investigation of Oxidation Behavior of ZrB2-SiC Composites under Different Partial Pressures of Oxygen
Molten Chloride Salt Corrosion Testing of Ultra High Temperature Ceramics for High Temperature Heat Exchangers Fabricated by Additive Manufacturing Methods
Pathways to Additively Manufacture Ultra-high Temperature Ceramic Composites
Process Development and Optimization for The Laser Powder Bed Fusion of WC-Ni Cermet Composites
Strategies for Printing Continuous Fibers and Post-processing for Ceramic Matrix Composites (CMCs)

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