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Meeting MS&T21: Materials Science & Technology
Symposium Additive Manufacturing of High and Ultra-High Temperature Ceramics and Composites: Processing, Characterization and Testing
Presentation Title Molten Chloride Salt Corrosion Testing of Ultra High Temperature Ceramics for High Temperature Heat Exchangers Fabricated by Additive Manufacturing Methods
Author(s) Jeffery J. Haslam, James P. Kelly, Joshuah K. Stolaroff, Michael S Ross, Stephen S Raiman, Bruce A Pint, Dino Sulemanovic
On-Site Speaker (Planned) Jeffery J. Haslam
Abstract Scope Additive manufacturing methods allow printing of ceramic powder structures in complex configurations, which can then be sintered to high relative density. One application is to print and sinter Ultra High Temperature Ceramic (UHTC) heat exchangers for use in extracting thermal energy stored in molten salts for power generation applications. In particular, additive manufacturing methods can allow fabrication of Triply Periodic Minimal Surface structures that can increase the volumetric efficiency of heat exchangers. For material screening purposes, a set of corrosion exposure tests were performed with commercial samples of UHTC materials in closed crucible tests at 800C for 100 hours in a KCl/MgCl2 salt. Dry salt and some wet salt tests were performed. Several UHTC materials including tungsten carbide showed promise in comparison to HaynesTM 230 nickel alloy samples that were tested to provide a relative comparison under the same conditions.
Proceedings Inclusion? Planned: Other (journal publication, etc.; describe below)


Additive Manufacturing of Aqueous Based Silicon Nitride Suspensions via Direct Writing
Additive Manufacturing of Corrosion Resistant UHTC Materials for Chloride Salt-to-sCO2 Brayton Cycle Heat Exchangers
Additive Manufacturing of High-performance Advanced Ceramics by the Ceramic On-demand Extrusion (CODE) Process
Additive Manufacturing of Silicon Nitride Using a Slurry Approach
Additive Manufacturing of ZrB2–ZrSi2 Composites Using an Electron Beam Melting (EBM) Process
Additive Manufacturing Of ZrB2-SiC Heat Exchanger Geometries by Ceramic on Demand Extrusion
Additive Slurry Drying as a Novel Method for Realizing Large Ceramic Components Using AM
Advanced Polymer-derived (Ultra)-high-temperature Resistant Ceramics and Ceramic Nanocomposites for Additive Manufacturing
Binder Jet Additive Manufacturing of Novel Design, High Temperature, Ceramic Heat Exchangers
Ceramic On-demand Extrusion (CODE) of Functionally Graded ZrB2-Mo
Deposition of UHTC Coatings on Refractory Substrates by Directed Energy Methods
High Temperature Properties of Polymer-derived Ceramic Matrix Composites Fabricated via Additive Manufacturing
Innovative Route for the 3D Printing of Hybrid Silicon Carbide/Carbon Fiber Nanocomposites
Investigation of Oxidation Behavior of ZrB2-SiC Composites under Different Partial Pressures of Oxygen
Molten Chloride Salt Corrosion Testing of Ultra High Temperature Ceramics for High Temperature Heat Exchangers Fabricated by Additive Manufacturing Methods
Pathways to Additively Manufacture Ultra-high Temperature Ceramic Composites
Process Development and Optimization for The Laser Powder Bed Fusion of WC-Ni Cermet Composites
Strategies for Printing Continuous Fibers and Post-processing for Ceramic Matrix Composites (CMCs)

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