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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Cold Spray Additive Manufacturing: Part Quality and Performance
Presentation Title A Hybrid Molecular Dynamics/Finite Element Approach to Studying the Bonding Process of Cold Sprayed Metal Particles
Author(s) Scott Julien, Mark DelloStritto, Jason Pattis, Akul Chaudhuri, Enqiang Lin, Qiyong Chen, Ozan C. Ozdemir, Michael L. Klein, Sinan Muftu
On-Site Speaker (Planned) Scott Julien
Abstract Scope While the strength and nature of cold spray particle bonding can be studied to a limited extent using experimental techniques (e.g., single particle impacts and micrographic inspection of debonded particles), computational techniques, such as finite element (FE) method, are needed to fully understand the process dynamics. Molecular dynamics (MD) simulations have been shown to effectively extract a traction-separation law (TSL) for a material, at timescales (picosecond, 10^-12) similar to that of particle impacts (PI, nanosecond, 10^-9). In the present study, a neural network potential (NNP), trained using ab initio density functional theory (DFT), is used to model the interaction between nickel (Ni) atoms. The NNP is implemented in MD simulations of the bonding/debonding process of two slabs of Ni atoms, and the interfacial TSL is derived. The TSL is input into FE PI models of Ni atoms impacting an Ni substrate, and the physics of the bonding process is studied.
Proceedings Inclusion? Planned:
Keywords Powder Materials, Modeling and Simulation, Computational Materials Science & Engineering

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Hybrid Molecular Dynamics/Finite Element Approach to Studying the Bonding Process of Cold Sprayed Metal Particles
A Through-Process Experimental Approach to Optimization of Aluminum Feedstock Powder for Cold Spray Additive Manufacturing
Cold Spray Additive Manufacturing of High Purity Tantalum and Niobium Rare Metals; Fabrication, Microstructure, Room and High Temperature Mechanical Properties
Cold Spray Path Planning for Superalloy Structures with High As-deposited Strength and Consolidation
CSAM of Refractory Materials
Effect of Friction Stir Processing on the Microstructure and Mechanical Performance of 316L SS Cold Sprayed Deposits
Effect of Post-deposition Heat Treatment on Mechanical, Microstructural, and Corrosion Properties of NASA HR-1 Cold Spray Deposits
Engineering Boron Nitride Reinforcement for Strengthening Cold Sprayed Aluminum Deposits
Enhancing Strength and Ductility of CS Deposits through Ad-mixed Feedstocks
Evolution of Residual Stress in Cold Sprayed SS304L Measured via Neutron Diffraction
F-50: Corrosion Behavior Characterization for Cold Sprayed Scalmalloy Coatings
F-62: Developing of Chromium-carbide/ Nickel-chromium Coatings for Railroad Repairs by Cold Spray Technology
Investigating the Bonding Types and Impact Modes in Cold Spray Deposition of AlCoCrFeNi on Steel Substrate
Investigating the Microstructure and Mechanical Behavior of the Particle-particle and Substrate-particle Interfaces in Cold Sprayed Coatings
Localized Surface Modification of HPDC Magnesium Alloys Using Cold Spray to Enhance Surface Properties
Many-particle Impact Bonding with Quantitative Single-particle Experiments
Novel Application of SST Cold Spray Technology in High Volume Production of Polyamide (PA) Thermal Barrier Profiles for Industrial and Residential Window and Facade Manufacturing
Powder Engineering for High Performance Cold Spray Materials
Residual-stress-based Crystal Plasticity Model for Simulation of Cold Spray Al6061
Role of Carrier Gas on Microstructure and Anisotropic Properties of Cold Sprayed Scalmalloy
Static and Dynamic Performance of F357 Cold Spray Materials in Relevant Repair Geometries
Tailoring Devitrification in High Strength Aluminum High Entropy and Al 6061 Composite Cold Sprayed Deposits
The Effects of In-situ and Post-process Heat Treatment on the Properties of Cold Spray Deposits Using N2-Gas
The Erosion Regime and the Associated Microstructural Evolution: A Site-specific Study of a High-velocity Copper Microparticle Impacting Copper
Towards Quantitative Understanding of the Particle-substrate Bonding during Supersonic Microparticle Impacts
Using Thermal Pre- and Post-treatment to Affect the Mechanical Behavior of Cold Sprayed AA7050

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