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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Cold Spray Additive Manufacturing: Part Quality and Performance
Presentation Title Role of Carrier Gas on Microstructure and Anisotropic Properties of Cold Sprayed Scalmalloy
Author(s) Anil Lama, Denny John, Tanaji Paul, Arvind Agarwal
On-Site Speaker (Planned) Anil Lama
Abstract Scope Commercial high-strength Aluminum alloy application is restricted at elevated temperatures due to precipitate coarsening and dissolution. Sc/Zr-based Al alloy can be a potential alternative because of strengthening from thermally stable precipitates. In this study, Scalmalloy powders were cold sprayed using helium and nitrogen as carrier gas. Microstructural analysis revealed bimodal microstructure with enhanced splat flattening in He-deposit compared to N2-deposit, demonstrating severe plastic deformation. This led to variation of properties in splat level to bulk deposit, which is captured through nano-indentation, micro-indentation, and profilometer-based indentation plastometry techniques. Consequently, He-deposit exhibited higher yield strength (YS = 378 ± 8) and ultimate tensile strength (UTS = 467 ± 5 MPa), compared to N2-deposit (YS = 325 ± 16 MPa, 450 ± 6 MPa). Furthermore, a comparison of indentation characteristics in multiple length scales with microstructure was established for both deposits. This study opens new avenues for developing state-of-the-art high-strength Al alloy deposits.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Characterization, Mechanical Properties

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Hybrid Molecular Dynamics/Finite Element Approach to Studying the Bonding Process of Cold Sprayed Metal Particles
A Through-Process Experimental Approach to Optimization of Aluminum Feedstock Powder for Cold Spray Additive Manufacturing
Cold Spray Additive Manufacturing of High Purity Tantalum and Niobium Rare Metals; Fabrication, Microstructure, Room and High Temperature Mechanical Properties
Cold Spray Path Planning for Superalloy Structures with High As-deposited Strength and Consolidation
CSAM of Refractory Materials
Effect of Friction Stir Processing on the Microstructure and Mechanical Performance of 316L SS Cold Sprayed Deposits
Effect of Post-deposition Heat Treatment on Mechanical, Microstructural, and Corrosion Properties of NASA HR-1 Cold Spray Deposits
Engineering Boron Nitride Reinforcement for Strengthening Cold Sprayed Aluminum Deposits
Enhancing Strength and Ductility of CS Deposits through Ad-mixed Feedstocks
Evolution of Residual Stress in Cold Sprayed SS304L Measured via Neutron Diffraction
F-50: Corrosion Behavior Characterization for Cold Sprayed Scalmalloy Coatings
F-62: Developing of Chromium-carbide/ Nickel-chromium Coatings for Railroad Repairs by Cold Spray Technology
Investigating the Bonding Types and Impact Modes in Cold Spray Deposition of AlCoCrFeNi on Steel Substrate
Investigating the Microstructure and Mechanical Behavior of the Particle-particle and Substrate-particle Interfaces in Cold Sprayed Coatings
Localized Surface Modification of HPDC Magnesium Alloys Using Cold Spray to Enhance Surface Properties
Many-particle Impact Bonding with Quantitative Single-particle Experiments
Novel Application of SST Cold Spray Technology in High Volume Production of Polyamide (PA) Thermal Barrier Profiles for Industrial and Residential Window and Facade Manufacturing
Powder Engineering for High Performance Cold Spray Materials
Residual-stress-based Crystal Plasticity Model for Simulation of Cold Spray Al6061
Role of Carrier Gas on Microstructure and Anisotropic Properties of Cold Sprayed Scalmalloy
Static and Dynamic Performance of F357 Cold Spray Materials in Relevant Repair Geometries
Tailoring Devitrification in High Strength Aluminum High Entropy and Al 6061 Composite Cold Sprayed Deposits
The Effects of In-situ and Post-process Heat Treatment on the Properties of Cold Spray Deposits Using N2-Gas
The Erosion Regime and the Associated Microstructural Evolution: A Site-specific Study of a High-velocity Copper Microparticle Impacting Copper
Towards Quantitative Understanding of the Particle-substrate Bonding during Supersonic Microparticle Impacts
Using Thermal Pre- and Post-treatment to Affect the Mechanical Behavior of Cold Sprayed AA7050

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