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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Cold Spray Additive Manufacturing: Part Quality and Performance
Presentation Title F-50: Corrosion Behavior Characterization for Cold Sprayed Scalmalloy Coatings
Author(s) Craig J. Neal, Anil Lama, Elayaraja Kolanthai, Yifei Fu, Arvind Agarwal, Sudipta Seal
On-Site Speaker (Planned) Craig J. Neal
Abstract Scope High-strength aluminum alloys are often implemented as structural materials and subjected to corrosive environments. Sc/Zr-modified aluminum alloys offer excellent mechanical properties, while additionally being resistant to corrosion processes. In the presented study, Scalmalloy (Al-Mg4.6-Sc0.72-Zr0.3-Mn0.5 wt.%) coatings were fabricated using a cold spray deposition methodology and their corrosion behaviors were analyzed. Coatings onto Al6061-T6 substrates were 5 mm in thickness; produced using nitrogen and helium as the carrier gas in a high-pressure cold spray system. Corrosion characters of the coatings were examined in NaCl electrolyte solutions using open circuit potentiometry, potentiodynamic polarization, and electrochemical impedance spectroscopy (10 mHz to 1 MHz; 10 mV sinus amplitude perturbation). Primary corrosion processes were identified through fitting of impedance data to equivalent circuit diagrams, Tafel analysis, and ex situ materials characterization studies (x-ray photoelectron spectroscopy, chemical mapping; SEM).
Proceedings Inclusion? Planned:
Keywords Characterization, Surface Modification and Coatings, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Hybrid Molecular Dynamics/Finite Element Approach to Studying the Bonding Process of Cold Sprayed Metal Particles
A Through-Process Experimental Approach to Optimization of Aluminum Feedstock Powder for Cold Spray Additive Manufacturing
Cold Spray Additive Manufacturing of High Purity Tantalum and Niobium Rare Metals; Fabrication, Microstructure, Room and High Temperature Mechanical Properties
Cold Spray Path Planning for Superalloy Structures with High As-deposited Strength and Consolidation
CSAM of Refractory Materials
Effect of Friction Stir Processing on the Microstructure and Mechanical Performance of 316L SS Cold Sprayed Deposits
Effect of Post-deposition Heat Treatment on Mechanical, Microstructural, and Corrosion Properties of NASA HR-1 Cold Spray Deposits
Engineering Boron Nitride Reinforcement for Strengthening Cold Sprayed Aluminum Deposits
Enhancing Strength and Ductility of CS Deposits through Ad-mixed Feedstocks
Evolution of Residual Stress in Cold Sprayed SS304L Measured via Neutron Diffraction
F-50: Corrosion Behavior Characterization for Cold Sprayed Scalmalloy Coatings
F-62: Developing of Chromium-carbide/ Nickel-chromium Coatings for Railroad Repairs by Cold Spray Technology
Investigating the Bonding Types and Impact Modes in Cold Spray Deposition of AlCoCrFeNi on Steel Substrate
Investigating the Microstructure and Mechanical Behavior of the Particle-particle and Substrate-particle Interfaces in Cold Sprayed Coatings
Localized Surface Modification of HPDC Magnesium Alloys Using Cold Spray to Enhance Surface Properties
Many-particle Impact Bonding with Quantitative Single-particle Experiments
Novel Application of SST Cold Spray Technology in High Volume Production of Polyamide (PA) Thermal Barrier Profiles for Industrial and Residential Window and Facade Manufacturing
Powder Engineering for High Performance Cold Spray Materials
Residual-stress-based Crystal Plasticity Model for Simulation of Cold Spray Al6061
Role of Carrier Gas on Microstructure and Anisotropic Properties of Cold Sprayed Scalmalloy
Static and Dynamic Performance of F357 Cold Spray Materials in Relevant Repair Geometries
Tailoring Devitrification in High Strength Aluminum High Entropy and Al 6061 Composite Cold Sprayed Deposits
The Effects of In-situ and Post-process Heat Treatment on the Properties of Cold Spray Deposits Using N2-Gas
The Erosion Regime and the Associated Microstructural Evolution: A Site-specific Study of a High-velocity Copper Microparticle Impacting Copper
Towards Quantitative Understanding of the Particle-substrate Bonding during Supersonic Microparticle Impacts
Using Thermal Pre- and Post-treatment to Affect the Mechanical Behavior of Cold Sprayed AA7050

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