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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Bauxite Residue Valorization and Best Practices
Presentation Title Assessing the Carbonation Potential of De-alkalized Bauxite Residue Using Different Carbonation Methods
Author(s) Fabio Oliveira, Tobias Hertel, Yiannis Pontikes
On-Site Speaker (Planned) Fabio Oliveira
Abstract Scope This study investigates the carbonation potential of de-alkalized bauxite residue (DABR) under various methods. DABR was carbonated in slurry, dry powder, and wet powder states using three techniques: exposure to air; exposure to CO2 in a chamber at 50 °C; and exposure to CO2 pressure in an autoclave at 50 and 100 °C. After carbonation, CO2 uptake was measured via thermogravimetric analysis (TGA), mineral composition was determined by x-ray diffraction (XRD), and reactivity was assessed using the rapid, relevant, and reliable (R3) test. The results indicated that hydrogarnet is the only phase in DABR susceptible to carbonation, forming CaCO3 and an amorphous phase. Nearly all carbonation in the CO2 chamber occurred within one day, achieving a CO2 uptake of about 9%, which significantly offsets CO2 emissions attributed to the lime added during the de-alkalization process. The R3 tests showed low cumulative heat, indicating low reactivity of the carbonated DABR.
Proceedings Inclusion? Planned: TMS Journal: Journal of Sustainable Metallurgy
Keywords Process Technology, Recycling and Secondary Recovery, Sustainability

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A linear programming-based approach for creating cements from bauxite residue
Assessing the Carbonation Potential of De-alkalized Bauxite Residue Using Different Carbonation Methods
Assessment of High Temperature Valorisation Routes for Bauxite Residue towards Cementitious Binders: A Case Study on Vitrification
Bauxite residue valorisation in a zero emission, zero waste and sustainability policy context
BR valorisation: can we see it differently?
Developments in EGA’s bauxite residue roadmap
Hydrogen-driven Sustainable Multi-metal Recovery Approaches for Bauxite Residue: A Comparative Analysis
Innovative Hydrometallurgical Methods for Extracting Metallic Oxides from Bauxite Residue
Optimising bauxite residue for use as a soil component
Pelletization and hydrogen reduction of bauxite residue in pilot scale
Processing routes of Bauxite Residue and its Valorisation Potential: Various case studies demonstrated at pilot scale
Recovery of alumina and soda from high tatania containing bauxite residue
Recovery of Titanium from Production Residues via Physical and Chemical Processing
Red mud to produce sustainable iron and steel - A thermodynamic analysis
Revolutionizing Mineralogy Prediction in Sulfoaluminate Cements: A New Modified Bogue Equation for Elevated Bauxite Residue Content
Study of Ceramic Material Manufacturing with Red Mud and Fayalite Slag
Synergistic pyrolysis with Refuse-Derived Fuel (RDF) can neutralize bauxite residue (BR)
The effect of freeze-thaw cycle on mechanical and morphological properties of bauxite residue-based geopolymer
Towards scalable autoclaved masonry units: how bauxite residue feedstock characteristics impact performance
Utilizing Mining Tailings for Sustainable Steel and Rare Earth Element Recovery

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