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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Bauxite Residue Valorization and Best Practices
Presentation Title A linear programming-based approach for creating cements from bauxite residue
Author(s) Debadri Som, Rahul Roy, Tobias Hertel, Panagiotis Patrinos, Yiannis Pontikes
On-Site Speaker (Planned) Debadri Som
Abstract Scope In this study, we present a framework for producing classical Portland cements and low energy calcium sulfoaluminate clinkers from bauxite residue in the raw meal. Using a user-defined multi-objective linear programming approach and modified Bogue’s equations, we show the optimal chemistry necessary to maximize the cement phases. Additionally we present the ideal combination of materials in the raw meal (including bauxite residue) to generate the optimal chemistry with minimized cost and equivalent CO2. This framework is based on the database (https://www.sreway.info/sredat/) created to facilitate the optimization of cement clinkers and concrete mix design where users can select raw materials and make clinkers from the formulations suggested. This model can be beneficial to both the alumina and the cement industries where the former has access to quantified valorization through mathematical modelling and the latter has the possibility to reduce the cost and CO2 equivalent of cement production.
Proceedings Inclusion? Planned: TMS Journal: Journal of Sustainable Metallurgy
Keywords Computational Materials Science & Engineering, Machine Learning, Sustainability

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A linear programming-based approach for creating cements from bauxite residue
Assessing the Carbonation Potential of De-alkalized Bauxite Residue Using Different Carbonation Methods
Assessment of High Temperature Valorisation Routes for Bauxite Residue towards Cementitious Binders: A Case Study on Vitrification
Bauxite residue valorisation in a zero emission, zero waste and sustainability policy context
BR valorisation: can we see it differently?
Developments in EGA’s bauxite residue roadmap
Hydrogen-driven Sustainable Multi-metal Recovery Approaches for Bauxite Residue: A Comparative Analysis
Innovative Hydrometallurgical Methods for Extracting Metallic Oxides from Bauxite Residue
Optimising bauxite residue for use as a soil component
Pelletization and hydrogen reduction of bauxite residue in pilot scale
Processing routes of Bauxite Residue and its Valorisation Potential: Various case studies demonstrated at pilot scale
Recovery of alumina and soda from high tatania containing bauxite residue
Recovery of Titanium from Production Residues via Physical and Chemical Processing
Red mud to produce sustainable iron and steel - A thermodynamic analysis
Revolutionizing Mineralogy Prediction in Sulfoaluminate Cements: A New Modified Bogue Equation for Elevated Bauxite Residue Content
Study of Ceramic Material Manufacturing with Red Mud and Fayalite Slag
Synergistic pyrolysis with Refuse-Derived Fuel (RDF) can neutralize bauxite residue (BR)
The effect of freeze-thaw cycle on mechanical and morphological properties of bauxite residue-based geopolymer
Towards scalable autoclaved masonry units: how bauxite residue feedstock characteristics impact performance
Utilizing Mining Tailings for Sustainable Steel and Rare Earth Element Recovery

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