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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Bauxite Residue Valorization and Best Practices
Presentation Title Study of Ceramic Material Manufacturing with Red Mud and Fayalite Slag
Author(s) Jong Ho Kim
On-Site Speaker (Planned) Jong Ho Kim
Abstract Scope The alumina smelting industry generates large amounts of red mud and is actively researching its utilization. In addition, in the nickel smelting industry, the amount of fayalite slag generated from the manufacture of nickel mats has been increasing rapidly in recent years. Both wastes contain large amounts of iron and also contain useful ceramic components. When properly mixed, these two materials can replace ceramic materials that are currently manufactured from natural mud. In this study, ceramics were prepared by varying the mixing ratio and sintering temperature of the two materials. The phase transformation and sintered microstructure were then characterized, and finally, the physical and chemical stability was explored. The results showed that ceramic materials made from mixed waste can be used industrially to replace those made from natural clay.
Proceedings Inclusion? Planned: TMS Journal: Journal of Sustainable Metallurgy
Keywords Ceramics, Sustainability, Recycling and Secondary Recovery

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A linear programming-based approach for creating cements from bauxite residue
Assessing the Carbonation Potential of De-alkalized Bauxite Residue Using Different Carbonation Methods
Assessment of High Temperature Valorisation Routes for Bauxite Residue towards Cementitious Binders: A Case Study on Vitrification
Bauxite residue valorisation in a zero emission, zero waste and sustainability policy context
BR valorisation: can we see it differently?
Developments in EGA’s bauxite residue roadmap
Hydrogen-driven Sustainable Multi-metal Recovery Approaches for Bauxite Residue: A Comparative Analysis
Innovative Hydrometallurgical Methods for Extracting Metallic Oxides from Bauxite Residue
Optimising bauxite residue for use as a soil component
Pelletization and hydrogen reduction of bauxite residue in pilot scale
Processing routes of Bauxite Residue and its Valorisation Potential: Various case studies demonstrated at pilot scale
Recovery of alumina and soda from high tatania containing bauxite residue
Recovery of Titanium from Production Residues via Physical and Chemical Processing
Red mud to produce sustainable iron and steel - A thermodynamic analysis
Revolutionizing Mineralogy Prediction in Sulfoaluminate Cements: A New Modified Bogue Equation for Elevated Bauxite Residue Content
Study of Ceramic Material Manufacturing with Red Mud and Fayalite Slag
Synergistic pyrolysis with Refuse-Derived Fuel (RDF) can neutralize bauxite residue (BR)
The effect of freeze-thaw cycle on mechanical and morphological properties of bauxite residue-based geopolymer
Towards scalable autoclaved masonry units: how bauxite residue feedstock characteristics impact performance
Utilizing Mining Tailings for Sustainable Steel and Rare Earth Element Recovery

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