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Conference Tools for 2021 Annual International Solid Freeform Fabrication Symposium (SFF Symp 2021)
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Meeting 2021 Annual International Solid Freeform Fabrication Symposium (SFF Symp 2021)
Symposium Modeling
Presentation Title Expanding Process Space of Laser Powder Bed Additive Manufacturing Using Alternative Scan Strategies
Author(s) Elizabeth Chang-Davidson, Nicholas Jones, Jack Beuth
On-Site Speaker (Planned) Elizabeth Chang-Davidson
Abstract Scope Metals additive manufacturing is an emerging field in manufacturing, in which one commonly used technology is laser powder bed fusion (L-PBF). Melt pool sizes in L-PBF are closely tied to printed part material properties, but are currently limited by keyholing porosity flaws or by machine limits on laser power and velocity. For carefully selected process parameters, much larger than typical melt pools were created by rapidly scanning the laser back and forth across a constant width. A systematic way to apply this technique was mapped across laser power and velocity using semi-analytical simulation software. Sample single stripes and cubes were printed using parameters selected to span process space in power and velocity. These experimental results were used to calibrate the simulations and demonstrate viability of the technique. This systematically applicable technique increases the range of melt pool sizes and therefore range of material properties possible to print using L-PBF machines.
Proceedings Inclusion? Definite: Post-meeting proceedings

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Novel Knowledge-based Toolpath Constructive Approach for Designing High-precision Graded Lattice Structures
A Roadmap Towards Parallel Printing for Desktop 3D Printers
An Efficient Layer Construction Method to Generate Accurate Printing Toolpaths of Periodic Cellular Structures for Selective Laser Melting Process
Escaping Tree-support (ET-Sup): Minimizing Contact Points for Tree-like Support Structures in Additive Manufacturing
Expanding Process Space of Laser Powder Bed Additive Manufacturing Using Alternative Scan Strategies
Investigation and Modeling of the Residence Time Dependent Material Degradation in the Arburg Plastic Freeforming
Manufacturability Analysis of Crumple-formed Geometries Through Reduced Order Models
Model-based Toolpath Control for Direct Ink Write Additive Manufacturing
ORNL Slicer 2.0: Towards a New Slicing Paradigm
Physical Deposition Profile Based Toolpath Generation and Optimization for Additive Volume Building in Hybrid Additive Manufacturing
Support-free Hollowing for 3+2-Axis Additive Manufacturing
Support Structure Geometry influences on Strength and Removability for LPBF AM
Truss-Type Support Structures for SLM
Watertight Geometric Modeling for the Additive Manufacturing Digital Thread

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